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Jeep Wrangler Maintenance and Repair Questions (1997 - 2006)

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  • agsurferagsurfer Posts: 3
    thanks guys
    got a Haynes looked over the wire diagram, has to be the switch
    I'll let you know
    Tim
  • skyking49skyking49 Posts: 112
    I was thinking of getting this to replace the star screws that hold my hardtop on. "Lange Originals Kwick Kit Hardtop Hardware." Anyone have any experience with it or similar kits?

    Second problem is getting a "power" tool of some type, ie screwdriver, torque wrench etc. The operative word is is "power." It would let me take the hardtop and bumpers off easier and quicker. The device would natuarally have to be able to fit the star screws without hitting the side of the hardtop. Maybe some type of three position tool. I am not sure a straight up and down screwdriver would fit but have not tried it. Not being a tool guy I don't even know if they make them that would take off the star type bolt. It would have to be powerful because I broke my first ratchet when removing the bumper to put a license place on.

    The hitch...it must cost 100 dollars or less. The wife had spoken. :D
  • mac24mac24 Posts: 3,910
    An impact wrench is more than you need for what you describe. I'd suggest a powered screwdriver of some kind.

    So many to choose from, here's a few:

    image

    Compact screwdriver features 42 in.lbs. of torque and a compact design that gets into tight spaces, but fits comfortably in the palm of your hand. Lithium Ion technology is environmentally friendly and has a slow discharge so it's typically ready when you are. Grab -N -Go charger base keeps the unit ready and easily accessible -contains bit tip storage.

    General Features:
    Cordless Screwdriver Pistol grip Drill Type Power screwdriver Chuck:
    Quality Standard Motor-Engine:
    Torque In./lbs. 42 in./lbs. Handles:
    Main Type Pistol grip Batteries:
    Number Included 1, integrated Cell Type Lithium-Ion Battery Charger


    About $40.

    image

    Locks in 2 positions for angle and in-line screwdriving. Variable speed and reversing trigger switch operates at variable speeds of 0-500.

    Variable speed range capability
    On-board bit storage
    Includes bit
    Includes battery charger
    Adjustable torque allows you to match torque to job
    Motor brake stops engine quickly for precise drilling
    Handle adjust to match work and for optimum comfort
    Includes storage case
    Includes rechargeable battery


    Around $100

    image

    This cordless screwdriver with case from Craftsman features a 1/4 in. hex collet chuck, a 22-position clutch and an automatic spindle lock. Comes with cradle and charger, two double-ended screwdriver bits, hardware, owners manual, 21 bits - 1/4 in. bit holder, four 25 mm. Phillips (P0, P1, P2, P3), four 25 mm. Slotted (4-6 mm., 6-8 mm., 8-10 mm., 10-12 mm.), four Robertson (R0, R1, R2, R3), four Allen (H3/32 in., H1/8 in., H5/32 in., H3/16 in.) and four Torx ( T15, T20, T25, T30) bits.

    4 volt lithium battery pack provides power & longer run time
    Adjustable 2-position handle allows for greater versatility
    1/4 in. hex collet accepts standard nut/screw driver bits
    Adjustable torque clutch permits selection of proper driving torgue needed for various jobs
    Automatic spindle lock automatically locks collet to allow manual tightening
    Integrated worklight provides direct light source to work area
    LED Charge Indicator illuminates when tool is charging


    Around $35

    Many, many more, but that should give you a start.
  • erickplerickpl Posts: 2,735
    For your top, why not just use bolts and wingnuts - no tools required?

    Why go for a high-cost solution when about $5.00 in parts from Lowes will solve the same problem?

    -Paul
  • skyking49skyking49 Posts: 112
    Do all of the above tools handle the star screws or is there some type of attachment I would need? Thanks a lot for your response. I am pushing 60 and have hand problems.
  • skyking49skyking49 Posts: 112
    Never thought of that. Do many people opt for that? If not I wonder why they would keep using the star screws when there are easier options on the market.? Thanks for the info. An easy solution is almost always the best.
  • mac24mac24 Posts: 3,910
    Ah, I see. I thought you were looking for an excuse to buy a new toy! ;)

    To answer the question, yes, they handle the bits for Torx as well as regular screw heads and bolt heads.

    Bolts, wingnuts and big washers would be much cheaper and simpler. :)
  • erickplerickpl Posts: 2,735
    If you have hand problems, the power tools make complete sense. But if you can handle the wingnut process, it'd be better for your pocketbook.

    The ONLY reason I can think of as to why Jeep uses the Torx bits is that quite a few Wrangler owners never remove the hard top. The Torx screw looks a lot cleaner and less obtrusive.

    But I've seen people do the wingnut thing and put the bolt in from the top so the wingnut is under the lip of the Jeep's tub, looking just as clean.

    Torx attachment would fit on power tools just like they fit on a socket wrench. Sears has a series of Torx bits and I've been using them for a while with no problems.

    -Paul
  • skyking49skyking49 Posts: 112
    The wingnut process sounds great. I will try it. I still would like to get a power tool to take off the bumpers etc. I suppose that they would be able to handle that job.?
  • erickplerickpl Posts: 2,735
    Hopefully. Some of those frame mounted Torx bits can be a royal pain to loosen due to dirt, grime, rust, etc. I had to use a breaker bar to get mine loose the first time. If the power tool can generate that kind of torque, you should not have a problem.

    -Paul
  • jdfrmkyjdfrmky Posts: 15
    A friend of mine recently purchased an '06 wrangler and he was curious to how much the fiberglass top weighed with an eye towards taking it off for this spring.I told him I know where to find out.
    thanks
  • eltipoeltipo Posts: 21
    I have a Jeep Unlimited 2005 with a hardtop. I can take the top off with one friend. The only problem I have encountered is dealing with the length. I am 6'1" so I can reach from front to back, but you have to make sure you ask the right friend with a large enough wingspan (never ask the wife). The top weighs very little imho. If he has a SWB than it should be easy for you two to remove the hardtop with ease.
  • skyking49skyking49 Posts: 112
    I busted a brand new torque wrench the first time I took my bumper off..had to take it off to put the license plate on.
    I am not sure which power screwdriver would have enough power to do that job.
  • skyking49skyking49 Posts: 112
    Definitely a two person job..at least. My wife and I took mine off a couple of times but with great difficulty. We are both short and pushing 60. If he can get one or two friends to help him it would be a easier. After I take it off this year I am going to screw the top onto two 2 by 4's to make sure it stays straight and keep it covered.
  • burntupburntup Posts: 64
    I used to take the top off my '78 Bronco using a come along a pully and a bunch of motorcycle straps. (One man deal)

    This looks like the cool tool for this job. http://www.truckstuffusa.com/hoistatop.html

    Cheaper that an ER visit. Or repairing a broken top.

    Bring out PBR's.
  • skyking49skyking49 Posts: 112
    Looks like something I need but I do not have a garage. I guess I could just leave it hanging in the driveway or lower it onto a couple of 2 by 4's. What do you think?
  • mac24mac24 Posts: 3,910
    Never use a torque wrench as a breaker bar. It's as big a sin as using a screwdriver as a chisel (or vice versa!).

    For big stubborn nuts and bolts you need an impact wrench. Available as either pneumatic or electric (corded and cordless). Lots of choice under $100.
  • mac24mac24 Posts: 3,910
    Bolt it to a couple of 2x4s to help it retain its shape.
  • ztaijiztaiji Posts: 3
    First off i have a 98 wrangler: my hot/cold slider (to control the temperature, left is cold, right is hot) will only go halfway and wont go any farther right towards the hot, it stops and seems jammed. It gets to where the blue meets the red and wont go any farther. I tried wd40, and i even pulled it out of the dash and checked to see if there were any crimped or messed up wires and everything looks fine, but it still wont go towards the hot. any help would be appreciated on how to fix this, thanks

    -zach
  • erickplerickpl Posts: 2,735
    I had a similiar problem, but I had a lot of wires in the bezel underneath (I added several switches and moved my CB). Those cables were causing it to get stuck. I rearranged em and put it back in, no problems.

    If you remove it and try to move the slider and it won't go, then the door that the slider controls sounds to me like it is stuck.

    A Factory Service Manual can help you track that down.

    -Paul
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