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A Mechanic's Life - Tales From Under the Hood

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    busirisbusiris Member Posts: 3,490
    edited July 2013
    Can you imagine what that AC will do to someone in a crash?

    My thoughts, too...

    I wonder how far that window unit would travel once it left the vehicle if the car was involved in a 90 degree, 60 mph crash.... Not to mention the generator on the trunk lid...
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    roadburnerroadburner Member Posts: 17,360
    My Cub Cadet Commercial ZTR tops out at 8 mph. The larger models such as the Tank will hit 11 mph, which is pretty quick to be mowing- on my terrain, anyway.

    Mine: 1995 318ti Club Sport; 2020 C43; 2021 Sahara 4xe 1996 Speed Triple Challenge Cup Replica Wife's: 2015 X1 xDrive28i Son's: 2009 328i; 2018 330i xDrive

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    thecardoc3thecardoc3 Member Posts: 5,747
    edited July 2013
    With that Honda there wouldn't be that much grass to worry about.

    :)
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    Mr_ShiftrightMr_Shiftright Member Posts: 64,481
    I'm waiting for an OBD system to be installed in a lawnmower. Maybe there already is one?
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    xwesxxwesx Member Posts: 16,795
    Hahah; that's the truth!

    Top Gear is so ridiculous. They should be named "Over the Top Gear!"

    Love the Fiesta that passes on the road course in the second video.
    2018 Subaru Crosstrek, 2014 Audi Q7 TDI, 2013 Subaru Forester, 1969 Chevrolet C20, 1969 Ford Econoline 100, 1976 Ford F250
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    xwesxxwesx Member Posts: 16,795
    Hilarious! You have to admit, though, that wooden grill & bumper on the van is some nice work! :P
    2018 Subaru Crosstrek, 2014 Audi Q7 TDI, 2013 Subaru Forester, 1969 Chevrolet C20, 1969 Ford Econoline 100, 1976 Ford F250
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    busirisbusiris Member Posts: 3,490
    That should make short work of mowing a 1/4 acre lot...
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    isellhondasisellhondas Member Posts: 20,342
    I've heard that lawnmowers have some emission standards.

    In CA, water heaters have emission requirements.
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    thecardoc3thecardoc3 Member Posts: 5,747
    Are many of these people really trying to help consumers, or are they only just about trying to sell them something? The titles of the pages usually do a real good job of providing some clues.

    In one of the other forums about engines stalling, http://townhall-talk.edmunds.com/direct/view/.ef13c30/464 Shifty had a link to this website.

    http://www.autotap.com/techlibrary/solving_intermittent_stalling_problems.asp

    See the subtitle of the page?
    "Articles to help you out-smart your mechanic"

    Really? That article should be titled "How Not To Do Diagnostics" but as I have said before, want to make your page seem authoritative? Start by cutting down techs, and they didn't waste a second before they got right to doing that.

    There probably is some good information on that site but I only had time this morning to scan two of their articles. Here is the other one. http://www.autotap.com/techlibrary/engine_misfire_uc.asp

    Both of these articles have a lot of testing and parts throwing taking place and ultimately both of the authors had to take their vehicles to a shop to have the problems diagnosed. Neither of the problems are very complicated at all and both should have been solved for much less than just the cost of the parts that were being tossed at the problems. Read through those two articles and try to pick out the errors in their approaches and see if you can explain why they failed with the testing that they did. As techs we often learn from our mistakes as much as we do any other way, right now those authors don't even know what mistakes they made, they only know that they got unsatisfactory results.

    Stay on just those two articles for now, we can look at some of the other ones later and hopefully find some good routines and then we will discuss what the differences are.
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    steverstever Guest Posts: 52,454
    edited July 2013
    It appears that if the guy in the first AutoTap link had just thrown a known good crank sensor on the Saturn in the first place (as a dozen online techs recommended) he'd be done. Instead he "tested" it at room temp and couldn't get it to fail and assumed the part was okay.

    A crank sensor from RockAuto runs $10 to $25 plus shipping. There doesn't appear to be any need to relearn anything on this make/model either, so it's just a replacement fix.
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    thecardoc3thecardoc3 Member Posts: 5,747
    It appears that if the guy in the first AutoTap link had just thrown a known good crank sensor on the Saturn in the first place (as a dozen online techs recommended) he'd be done.

    Why was that guess any more viable than any other? Is it because it has the appearance of working this time? While the crank sensor failing could indeed cause a loss of spark, it also causes several other symptoms that would help point a finger in the direction of the sensor, at this point they are completely ignored by or unknown to the author. The crank sensor is only a part of the system and many of them have been replaced that weren't bad and didn't solve the problem.

    Instead he "tested" it at room temp and couldn't get it to fail and assumed the part was okay.

    Yea, "tested" when the problem wasn't occurring and incorrectly on top of that. You will see a lot of missapplied testing in the second linked article as well.

    So what is the right way to diagnose that component?

    What are the other clues to that part acting up when it does fail?
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    steverstever Guest Posts: 52,454
    He didn't follow the diagnostic tree, probably because it was his daughter getting stranded, not him. First step - got a problem, let's research it and see what the typical solutions are. Back to the old "tighten the gas cap" fix. He had enough symptoms to ask for advice early on (from those dozen online techs).

    So what is the right way to diagnose that component?

    For you or for me? For me, swap it with a known good part. Works? I'm good to go.
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    imidazol97imidazol97 Member Posts: 27,154
    >For you or for me? For me, swap it with a known good part. Works? I'm good to go.

    For me, that's what I did with my recent misfire on the 3800 leSabre. Luckily my other leSabre had the same parts. Replace coils, ignition control module, new quality sparkplug wires, new plugs. Down to injector as most likely problem.

    Still not certain about cause of the buildup of deposits on the plugs I took out that had 40K miles on them.

    2014 Malibu 2LT, 2015 Cruze 2LT,

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    thecardoc3thecardoc3 Member Posts: 5,747
    edited July 2013
    He didn't follow the diagnostic tree,

    What good is a trouble tree when you are dealing with a problem that isn't present at that moment in time?

    For you or for me?

    For the level that I (we) have to achieve in order to meet a customers expectations. The authors are both using your method, count how many times they failed before they claim success.

    If you were paying either one of them, how would you rate them as "mechanics"?
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    ohenryxohenryx Member Posts: 285
    Interesting. I just did a tuneup on a 2004 LeSabre with 3800 V6. It belongs to a friend of mine, 130k miles on the original plugs, wires, ATF, and DexCool. It was still running good, but ...

    Dropped transmission pan, cleaned filter, 4 quarts of synthetic ATF. Used a hand pump to remove about 6 quarts of old Dexcool (no petcock on this radiator), and refilled with 50/50 mix.

    Replaced all plugs and wires. And there's where the real fun was. All of the spark plug boots were welded onto the old plugs. No big deal on the front, on the back, murder.

    Finally found a solution, a radiator hose tool. The kind that looks like a ice pick with a weirdly bent, curved tip. Hook that under the metal heat shield, and Bob's your uncle. Of course, I'm not going to talk about the 2 hours that I and my neighbor wasted before we discovered this trick. (smile)

    Still not certain about cause of the buildup of deposits on the plugs I took out that had 40K miles on them.

    The plugs I just pulled, with 130k miles, looked very good. I was a little surprised at just how good they did look.
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    imidazol97imidazol97 Member Posts: 27,154
    edited July 2013
    >quarts of old Dexcool (no petcock on this radiator),

    There is a drain plug on the bottom, driver side IIRC. It's accessible through a hole in the air shield OR you can remove the air shield. I don't recall the size socket that someone said would fit the prongs on the drain plug.

    Part #18 in the diagram:
    Part #18 in the diagram:


    >All of the spark plug boots were welded onto the old plugs.

    That's why I said I'd remove my wires at 60K or so on the next car, just to lube them to keep them from sticking to the porcelain.

    How do your knuckles look after fighting with those wires on the back?

    2014 Malibu 2LT, 2015 Cruze 2LT,

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    steverstever Guest Posts: 52,454
    edited July 2013
    What good is a trouble tree when you are dealing with a problem that isn't present at that moment in time?

    What good is taking a car to a mechanic when all you ever hear is "cannot reproduce the problem"?

    Here's your diagnostic tree. Spend 20 minutes skimming those posts - beats watching American Idle (sic). Then what? You check the battery cables and grounds that evening and run by AutoZone for a $15 crank sensor in the morning.

    If that fails, you've missed some quality TV and you're out $15 if you can't return it. Plus the tow if the Saturn dies in the AutoZone parking lot. :D
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    jayriderjayrider Member Posts: 3,602
    True story from 1983. Driving my 79 Caprice through New Mexico - pulling a small trailer --started having problems with the power cutting off going up hills. Engine seemed to be starving for gas but it was intermittent. I was on I 40 just outside of Santa Rosa and exited -- barely making it up the ramp. It was 3 pm on a Saturday and luckily there was a campground right off the exit. Just down the road was Bozo's Garage so after setting up camp, I coaxed the Chevy to the ramshackle garage and talked to Bozo --- he had his name on his shirt. Dirty, greasy and ready to go home but when I described the issue he pulled it into the work bay and opened the hood. He said it sounded like the carb but I told him I just had it rebuilt and he said, "Now I know it's the carburetor". He got to work and in 1/2 an hour with a shout of triumph, he showed me a tiny piece of gasket that was left behind and floated around until is blocked fuel flow. Then it would settle until it got floated into the opening again. I think he wanted $25 and I gave him $50 and was on my way. His garage is still there in sleepy Santa Rosa only bigger and he just bought some property to house his extensive collection of vintage cars. May drive there someday for an oil change. I live in St. Louis.
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    thecardoc3thecardoc3 Member Posts: 5,747
    OK, you don't want to work through this and see that there really is a better way. N.P.
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    steverstever Guest Posts: 52,454
    edited July 2013
    That's not what I do for a living - but that is what I do when my car breaks or my furnace dies or I need to get the clover out of my lawn. Even if I don't attempt the fix myself, I have a good idea of what the likely solution is.

    We worry about the shrinking pool of auto techs that will be able to repair our cars but we can't overlook the fact that the net has made the world smaller. information is a lot easier to find these days without having to coax our Chevy down to Bozo's. Now, in three years say, if someone is restoring an old carb car and it intermittently cuts out, they'll find this thread and go aha, I knew I wasn't removing that old gasket correctly.

    So even if there are fewer techs, their ability to get and share information will keep growing, not to mention their ability to more easily reach the engineers who actually designed the car and its running gear. And that resource will have to be near the top of the tree.
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    thecardoc3thecardoc3 Member Posts: 5,747
    Now, in three years say, if someone is restoring an old carb car and it intermittently cuts out, they'll find this thread and go aha, I knew I wasn't removing that old gasket correctly.

    Well I guess all of the other possible causes for that symptom have just been rendered implausible because that was the correct answer that one time.
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    jipsterjipster Member Posts: 6,244
    Bozo' Garage? Odd choice to name what is suppose to be a reputable business.
    I suppose he was a big fan of Bozo the Clown. :P
    2020 Honda Accord EX-L, 2011 Hyundai Veracruz, 2010 Mercury Milan Premiere, 2007 Kia Optima
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    steverstever Guest Posts: 52,454
    edited July 2013
    Well I guess all of the other possible causes for that symptom have just been rendered implausible because that was the correct answer that one time.

    Nope, but it makes sense to me to try to rule out the easy stuff before calling a tech.
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    Mr_ShiftrightMr_Shiftright Member Posts: 64,481
    Well thanks to a nifty scan tool we finally solved the Mini Cooper anemic AC problem. Some damn module controlling one of the fans gave up the ghost.

    We had to pretty much tear the front of the car off to get to the module, which BMW was kind enough to *GLUE* to its casing besides.

    Parts $22

    Labor---PRICELESS (4+ hours, requiring the front of the car to be pulled into 'service position' and the radiator hoses and shroud to be removed).

    I also know now why my AC compressor clutch blew out in the first place---which BMW was kind enough to *NOT* make replaceable without throwing away a perfectly good AC compressor inthe bargain.

    So now we are about $1600 in the hole total, most of which expense was caused by stupid, STUPID design. :mad:

    There, I feel like I've vented.....ahhh....
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    thecardoc3thecardoc3 Member Posts: 5,747
    Nope, but it makes sense to me to try to rule out the easy stuff before calling a tech.

    Since when is even some debris floating around in the bowl easy? I've got a few thousand carb overhauls under my belt and from the front seat of the car can tell which portion of a given carburetor is primarily responsible for the fuel that is (or is supposed to be) delivered to the engine at any given load and throttle position. That's a critical learned skill that must be applied to know where in the carb one needs to be looking in order to be sure that you identify the cause for the symptom that the owner is describing, and that I felt when I drove (or attempted to drive) their car.

    Simply put, the information without the experience to make good use of it doesn't help and the second link demonstrates that in great detail. The second link goes from one silver bullet that could have been the answer, right to the next one with no real plan in place.

    The chevrolet carb story is essentially one I've done numerous times, with or without a recent, previous repair. It's the invisible part of what techs do that lead Bozo to the carb and without the experience to know why the information could easily be a red herring.
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    steverstever Guest Posts: 52,454
    edited July 2013
    Sure but if it was just, say, a bad gasket on a gas cap throwing a code, that's an easy fix.

    And it saves you from this scenario.

    (Debris in a carb was the deciding factor in my buying an electric mower after our move here 3 years ago. The owners of the house we got left me a gas mower, but one look at the engine and I got rid of it. Lost too many hours messing with Tecumseh carbs back in Idaho.)
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    jayriderjayrider Member Posts: 3,602
    Like the picture in the counselors office comparing a man with dirt on his hands and one in a suit. Making judgements based on appearances and names doesn't always reveal the truth. Bozo wasn't a clown. He was a hardworking man who was good at his job. He was honest and willing to stay past closing time to help a stranger. He became successful and raised a family and is respected in his community. The engineer in the suit might have gone on to build nuclear power plants with second rate materials committing fraud for profit or maybe he changed course and went into the extended automobile warranty business.
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    jipsterjipster Member Posts: 6,244
    edited July 2013
    Bozo the Clown was a kids show from the 70's. Never known a "real" human being to call themselves Bozo without having a white face, big red hair, round red squeaky nose... and size 22" shoe. Glad your Bozo fixed your car though.
    2020 Honda Accord EX-L, 2011 Hyundai Veracruz, 2010 Mercury Milan Premiere, 2007 Kia Optima
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    isellhondasisellhondas Member Posts: 20,342
    Shifty, your Mini is an "S" model, right?

    I took a hard look under the hood of one of those recently and it looked like it would be a royal [non-permissible content removed] to work on!

    Heck, I thought some of the old cars were tough!
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    isellhondasisellhondas Member Posts: 20,342
    I thought he made up the name Bozo's Garage for fun but it's for real!

    I googled Bozo's Garage and sure enough, there it was in New Mexico just like he said!

    Looked like nothing but five star reviews too!
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    steverstever Guest Posts: 52,454
    edited July 2013
    Okay, had a chance to look at your second AutoTap link and this was the first link I found using Duckduckgo (and skipping the ad search result).

    My search was "Chrysler P0301 misfire" (without the quotes). Engine-codes.com says these are the possible causes:

    - Faulty spark plug 1
    - Clogged or faulty fuel injector 1
    - Faulty ignition coil 1
    - Fuel injector 1 harness is open or shorted
    - Fuel injector 1 circuit poor electrical connection
    - Ignition coil 1 harness is open or shorted
    - Ignition coil 1 circuit poor electrical connection
    - Insufficient cylinder 1 compression
    - Incorrect fuel pressure
    - Intake air leak

    The next section says "The P0301 code means that the cylinder 1 is misfiring or is randomly misfiring. Start by checking for intake leaks an if no leaks are found the next step is to replace the spark plugs on cylinder 1. If the problem persist more tests needs to be done to diagnose problem, see "Possible Causes".

    Hm, so if I were a tech and followed the one site's suggestions that I found, I would have grabbed my torch and done the faster idle rpm test. And bingo. (It's nice knowing the answer beforehand since I read the whole story in that example).

    Okay, fix the gasket and I'm done. If there was still a misfire, then I'd think about the plugs, injectors and coils (in that order). But no misfire, no codes, I'm quitting while I'm ahead.

    Too bad my bozo shop can't afford the Chrysler scan stuff so that the PCM could have been flashed - I could justify playing with the computer. :shades:
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    jayriderjayrider Member Posts: 3,602
    Validation is a wonderful thing.
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    thecardoc3thecardoc3 Member Posts: 5,747
    edited July 2013
    My search was "Chrysler P0301 misfire" (without the quotes). Engine-codes.com says these are the possible causes:

    This is good, lets see just how complete this information is.

    - Faulty spark plug 1

    Spark plugs can be the source of a number of different style misfires. Everything from fully fouled, which will be a steady misfire under all conditions, to carbon tracking or cracks in the porcelain which will be very dependent on the demand voltage to ionize the gap of the plug. (The higher the demand Kv the more likely a misfire occurs)

    When evaluating the misfire, knowing what engine loads (throttle positions)cause higher and lower spark demand voltages can aid in identifying the failure.

    - Clogged or faulty fuel injector 1

    This is actually the toughest one of the bunch to prove in some cases. Access to the injector might be easy, or could be anything but easy. The low amps probe and an oscilloscope can be a real aid in this diagnostic as well as using a pressure transducer on the fuel rail and measuring the pressure drops as the injectors are pulsed. This is a test that can be done manually with the engine off with a pulser and a fuel pressure gage too.

    Faulty ignition coil 1

    You should have a corresponding trouble code with a Chrysler vehicle. With a Ford you would find the coil code and you would not find a misfire code. There have been a lot of failed coils that take out the PCM drivers and you end up needing a new PCM.

    - Fuel injector 1 harness is open or shorted
    - Fuel injector 1 circuit poor electrical connection


    If either of these are the case you won't have only a P0301, and depending on the manufacturer (Ford for instance) you would not find a P0301 at all because the code set criteria to allow the misfire monitor to run.

    - Ignition coil 1 harness is open or shorted
    - Ignition coil 1 circuit poor electrical connection


    Same as with the injector circuit codes, and potential to block the misfire monitor completely depending non the manufacturer.

    - Insufficient cylinder 1 compression

    Yea, that's part of the basics. Can you picture a cylinder with good compression cranking (160 psi) good at idle running (90 psi) but get over about 2500 rpm and suddenly the compression drops ( below 50 psi) and the cylinder starts misfiring? Where would you be looking for that problem?

    - Incorrect fuel pressure

    That's not going to bother just one cylinder, it doesn't belong here.

    - Intake air leak


    Easily proven without ever getting out of the front seat of the car.

    Too bad my bozo shop can't afford the Chrysler scan stuff so that the PCM could have been flashed

    Since when do they need to have the Chrysler tools to do reflashing? J2534 protocol works just fine with Chrysler products.
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    ohenryxohenryx Member Posts: 285
    Thanks for the info on the drain plug, obviously I should have googled for that before starting. I will say that I was well pleased with the results of using the pump to drain the radiator from the top, first time I have tried that. I may try that next time on the ATF.

    How do your knuckles look after fighting with those wires on the back?

    Actually, my knuckles aren't too bad. My arms are definitely scratched up. I was coming in with one arm from the side, and the other over the top.

    That's why I said I'd remove my wires at 60K or so on the next car, just to lube them to keep them from sticking to the porcelain.

    Definitely a good plan. This one wasn't my car, or it never would have gone 130k with the original plugs and wires. I am a bit obsessive about regular maintenance.
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    steverstever Guest Posts: 52,454
    edited July 2013
    What bugged me about their presentation was putting the air leak last in the list and then saying in the next section that it was the usual cause.

    J2534 protocol works just fine with Chrysler products.

    So, what I really needed was a better scan tool that would show more and better codes (to rule out or narrow down the injectors and coils)?

    Okay, how do you determine an intake air leak without getting out of the front seat of the car? Crank it and turn on all the accessories, pump the brakes and turn the cruise control on?
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    busirisbusiris Member Posts: 3,490
    edited July 2013
    I also know now why my AC compressor clutch blew out in the first place---which BMW was kind enough to *NOT* make replaceable without throwing away a perfectly good AC compressor inthe bargain.

    When I first read that, I though you must have been wrong, so I went to www.realoem.com to check.

    Nope, you're 100% correct. No A/C clutch available by itself, and you have to buy the clutch/compressor as a single unit.

    Go figure...

    Anyway, I'm glad you seem to have it working now.
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    crkyolfrtcrkyolfrt Member Posts: 2,345
    Yea, that's part of the basics. Can you picture a cylinder with good compression cranking (160 psi) good at idle running (90 psi) but get over about 2500 rpm and suddenly the compression drops ( below 50 psi) and the cylinder starts misfiring? Where would you be looking for that problem?

    Broken or weak valve spring?
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    crkyolfrtcrkyolfrt Member Posts: 2,345
    Good to know about the bad fan resistor but ya gotta feel a bit silly for not realizing your fan wasn't working at 1 or 2?

    Having to replace an entire compressor if only the clutch is bad really sucks. THIS is why I would NEVER own a BMW or anything with similar blood.

    And of course their incessant decision to clad their cars with RFTs.

    I hear the new Caddy has gone that route too now. Idiots..

    Cars for the rich.
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    jipsterjipster Member Posts: 6,244
    . There have been a lot of failed coils that take out the PCM drivers and you end up needing a new PCM.

    That's what happened with my 2004 Mazda MPV. Well, known for coil failures. 6 plugs, 6 coils. The front coils were easy as pie to replace. The rears I had dealership do as upper intake was removed. Not inexpensive either. Luckily the PCM was still under warranty when I took the van in for a misfire, which by the third time knew it was a coil. Under warranty by a few thousand miles and dealership replaced at no cost.
    2020 Honda Accord EX-L, 2011 Hyundai Veracruz, 2010 Mercury Milan Premiere, 2007 Kia Optima
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    jipsterjipster Member Posts: 6,244
    Cardoc, I could be wrong, but after reading this in-depth analysis on mis-fires, I've come to the conclusion that despite all the warts... You love your job. You eat, breath and sleep auto mechanics. That's why you never go on vacation, and stay up all hours of the night posting... which in turn is why you are a bit on the cranky side on occasion.

    I think that's pretty cool to be so passionate about one's job... wanting people to know what the automotive career is really like. Helping people figure out how to figure out solving auto problems. Despite the occasional drama, I'm certainly glad you hang around.
    2020 Honda Accord EX-L, 2011 Hyundai Veracruz, 2010 Mercury Milan Premiere, 2007 Kia Optima
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    thecardoc3thecardoc3 Member Posts: 5,747
    Despite the occasional drama,

    Sometimes you have to bang some pans together to get people to stop and listen. ;)

    Cardoc, I could be wrong, but after reading this in-depth analysis on mis-fires, I've come to the conclusion that despite all the warts... You love your job.

    Lets change one word there, scratch out job and write in career.

    You eat, breath and sleep auto mechanics.

    If I wasn't a mechanic/technician by trade you'd probably find me in the garage at home doing something as a hobby.

    That's why you never go on vacation,

    That's a money thing, there simply isn't enough GP to keep investing in software and scan tools etc that we need to provide the level of service that we do, and do regular things like try and keep our eighty year old house from falling apart.

    and stay up all hours of the night posting... which in turn is why you are a bit on the cranky side on occasion.

    Posting, reading, studying, got to do something when I can't sleep.
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    thecardoc3thecardoc3 Member Posts: 5,747
    What bugged me about their presentation was putting the air leak last in the list and then saying in the next section that it was the usual cause

    I call those grocery lists, and just because something ends up on the list doesn't mean that its more or less likely to be what is causing the symptom that the driver is noticing. A techs job is to gather information that allows him/her to eliminate what is not causing the issue as rapidly as possible so that they have plenty of time to concentrate their testing on what really might be or is causing it this time. The biggest mistake people make is in thinking that just because their car has a similar symptom to what someone else's car was doing that it has to be the same problem. Any assumptions like that as the first step in diagnostics will usually lead you down a dark path and make it take longer to figure out the problem.

    So, what I really needed was a better scan tool that would show more and better codes (to rule out or narrow down the injectors and coils)?

    What is needed is the training and experience to use the information, and then the tools. Injector and coil codes are SAE mandated so they will show up on a generic scan tool. But getting a code in your hand is only like seeing a book on a shelf. You can see the title, but what is it really all about unless you open it up and spend some time reading it? The codes description as well as its enable criteria, and code set criteria all need to be understood and that means in many cases they must be researched. That's just another reason why the whole idea of running to the net expecting a fast answer is sending consumers the wrong message.

    Okay, how do you determine an intake air leak without getting out of the front seat of the car?

    This is the "Cliff Notes" version. The size and location of a leak will cause variations in exactly what you will feel, as well as what you see in the scan data. Vacuum leaks will have an impact on fuel trim, for this description we will only consider a vacuum leak that is fixed in size. We will also only talk a MAF sensor system for this, because a MAP system often has the ability to completely mask a leak other than a higher than expected base idle speed.

    Sitting in the car engine idling you can feel the engine misfiring. Using the scan tool see if it will show you which cylinder is misfiring with the live misfire counts. (If your tool doesn't display that data then you do need a better piece of equipment). With the cylinder identified, what do you feel in the misfire? Is it steady? Harsh or soft? Or is it random like a fish-bite.

    Check the fuel trims and O2 sensor readings. The bank with the misfire will sometimes be trending leaner, which means the fuel trims will be adding slightly more fuel. The bank with the misfire will also be very erratic and this can be seen in the O2 sensor signal as it rapidly comes in contact with combustibles from the misfire and raw O2 in the exhaust. Now being that the vacuum leak is fixed in size it will be able to disturb the air/fuel ratio just a given amount because it takes time for that air to enter the system. While watching the fuel trim data take the engine from idle to about 2500 rpm. The vacuum leak now has only 1/3rd as much time to lean out the cylinder. You should see a response in the fuel trims not making as much of a correction, and the cylinder might now be firing some of the time. Go back to idle and hold the brakes with one foot, put the engine in gear and increase the speed to around 1500 rpm with the other. Under this load against the brakes there will be no manifold vacuum so a vacuum leak now cannot influence the air/fuel ratio at all. If the misfire is gone and the fuel trims are now normal the problem is a vacuum leak and now you just need to go under hood and locate it.

    That again is the short version, there is much more to this and being able to feel this goes all the way back to the carburetor days. Being able to drive the car and know that the symptom was occurring while fuel should have been getting delivered by the main metering system and not when the secondary's were providing fuel was a very important skill that nobody taught. We had to learn this on our own and it takes time, a long time.
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    thecardoc3thecardoc3 Member Posts: 5,747
    Broken or weak valve spring?

    Yep. The weak spring still manages to close the valve, but it takes longer to do it. So at low engine speeds the cylinder fires, but speed the engine up and the misfire shows right up. Now add in that you could be looking at two hours worth of work today just to do a compression test on just that one cylinder and you will quickly find out who has the discipline to take a solid approach or not. Oh, and we would use a vacuum gage in the past to help find things like this but today the big plenums that you find on the engines can really dampen out the pressure pulses in the intake and make that inconclusive.
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    thecardoc3thecardoc3 Member Posts: 5,747
    Sure but if it was just, say, a bad gasket on a gas cap throwing a code, that's an easy fix.

    And it saves you from this scenario


    I'm not following you on how one saves someone from the other. I'll make a stronger debate that the loss of the easy stuff, which should be able to help subsidize the shop while they are working on the nightmare stuff only makes the nightmare stuff less likely to be solved.

    That easier work should be getting into shops so that the younger techs can be learning from it. When that easier work gets lost to them, then they have no choice but to try and take on the more complicated work even if they aren't ready for it. There once was a time that the work was easy enough and labor times generous enough that the senior techs could make a living while also mentoring the younger group. But the pressure to be cheaper and yet still deal with the greater complexity stripped most of that away years ago. That leaves the trade struggling to keep the people that it does attract, and how many times have I said it, we aren't even attracting the people that we need.

    BTW did you see the new Mazda commercial with the automated braking system on them now too? Being able to "do brakes" means being able to service the entire system and not just slap pads in and leave the sophisticated sensory and control system to someone else.
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    thecardoc3thecardoc3 Member Posts: 5,747
    That's why I said I'd remove my wires at 60K or so on the next car, just to lube them to keep them from sticking to the porcelain.

    Definitely a good plan. This one wasn't my car, or it never would have gone 130k with the original plugs and wires. I am a bit obsessive about regular maintenance.


    We learned a long time ago that you can't remove a plug wire without risking scratching the porcelain spark plug. Even the slightest scratch can help create a path for the spark to jump and then you get a carbon track on the plug and the wire and end up with a misfire that you didn't have before you touched the wire. If you are removing them for any reason, you must consider replacing them unless you are absolutely certain they are still serviceable.

    BTW to remove the plug wires and those tubes, I use my largest needle nose pliers (about 18" in length). With them I can carefully use the valve cover for leverage and get them off with a reasonable amount of effort.
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    steverstever Guest Posts: 52,454
    edited July 2013
    That easier work should be getting into shops so that the younger techs can be learning from it.

    Well, from a consumer's point of view, that's going to happen less and less for a couple of reasons.

    One, easy jobs are going away (your automated brakes example).

    Two, easy fixes are all over the net and lots of us like to try to fix stuff ourselves before calling the pros. It's not just the money; it's the time going back and forth to the shop and the satisfaction of fixing something yourself (your "I'd be in the garage doing something statement).

    I'd of guessed you'd have six or eight spark plug boot removal tools in your box.

    I'll see your 80 year old house and raise you 27 years. :)

    Cranky mechanics? - quite the punster, Jipster. ;)
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    thecardoc3thecardoc3 Member Posts: 5,747
    edited July 2013
    I'd of guessed you'd have six or eight spark plug boot removal tools in your box.

    The part that gets to me is not how many of those tools I have it's when I come across a situation that none of them help with. iirc 3.3l Chrysler Town and Country mini vans, the rear plugs are easiest to do from underneath with the car on the hoist. The wires typically won't come off and there is no room to get any tools in there to help. I've had the spark plugs break off with nothing but the grip from my hands before the wires came off of them. Eh, good enough I was replacing them anyway, so as long a they are now out of my way.
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    thecardoc3thecardoc3 Member Posts: 5,747
    edited July 2013
    That easier work should be getting into shops so that the younger techs can be learning from it.

    Well, from a consumer's point of view, that's going to happen less and less for a couple of reasons.


    Yea there's nothing new about that, but it reminds me of an old commercial. "You can pay me now, or you can pay me later" except for one minor problem. There is no reason to expect me to be there for you when later finally comes.
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    Mr_ShiftrightMr_Shiftright Member Posts: 64,481
    Well I WOULD have felt silly about not realizing that the low stage fan wasn't working on the Mini Cooper....EXCEPT....on this diabolically designed MINI, there is a FAN FOR THE POWER STEERING!!

    Yep, that's what fooled me. I heard a fan--and really what mechanic would say "oh, that's not a fan running"?

    Only my buddy's very pricey scan tool nailed it. Once he pointed this out to me, suddenly, all the symptoms fell into place.....AC runs cold in morning with car parked under shade tree. AC is pretty good at highway speeds..but the minute you get into traffic and the interior of the car heats up, the AC can't cope.

    If you test the AC with the engine cooled down, the pressures look fine on the gauge--but test when the car is running all day, and the pressures are way too high at 250.

    And yes, a Mini Cooper S is a real pain to work on. 4 hours shop time to replace a resistor? 12.5 hours for a clutch? WAH!

    Next time, if I buy this car again, it's getting pitched when the warranty runs out.

    Also you have to enjoy driving a skateboard--with sport suspension and 17" tires, this car rides hard on rough roads and pogo-sticks around a lot. On the highway, it's very competent and comfy for such a small car, and the BMW build-quality finally becomes apparent.
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