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Item included with my set of pads identified as:
PBR/Axxis Manufacturer Recommended Break-In Procedure.
Note: This procedure should either be carried out by a professional installer or the customer in the event the installer does not.
After PBR/Axxis Deluxe or Metal Master brake pads are installed:
1) Accelerate vehicle to 30MPH.
2) Apply brakes using "light" to "moderate" pedal effort to a "slow" stop.
3) Repeat procedure 10 times allowing 30 second intervals for brake recovery between each procedure.
Under no circumstances should the vehicle be driven with the brakes continually applied during the break-in procedure as this will cause:
1) Excessive heat to be generated.
2) Resins to be burnt.
3) Loss of braking efficiency.
Be certain to avoid heavy braking or panic stops for the first 150 to 200 miles of driving, except of course in emergency situations. This prevents the creation of "glaze" before the pads have a chance to properly seat.
I performed this procedure this afternoon and it is definitely at odds with the Zeckhausen instructions. I wonder which procedure is the best.
Best Regards,
Shipo
I really enjoyed driving the manual tranny during the test drive of the 545i. I currently have a 2002 540iA SP. I bought the auto so my wife could drive it the 4x a year when she needs too. Ugh, does not seem worth it when put it those terms. The 545iTcar was very quick and comfortable. It had a very pleasant ride.
Active Steering:
At slow speeds it was effortless to maneuver around the parking lot. I really liked how easy it was to steer at slow speeds. I did not have any issue with the active steering at any speed. I was able to reach fairly high speeds on the test drive and the car was very responsive no matter the speed.
iDrive:
I do not think it is that difficult to use the system once a person has a little time with it. I remember test driving the 2002 540i before I bought it and had to work to figure out exactly how to use all of the features of the system. Of course it did not take long in my 2002 540i and I feel the same with the iDrive. Once you are able to understand how to use the system, it becomes second nature. I did not feel myself taking my eyes off the road more than I would on any other car.
Power:
I cannot completely come to a conclusion on this one. I felt the power was there, but I felt somewhat removed from feeling it. My 540i has the wonderful sound of the engine when getting on the throttle which I love. I cannot remember the exact sound when I hit the throttle, but I do not remember it being the same as my car. I know the car took off very quick, but I do not think I felt it as much as I would have liked. The tires were very sticky and kept the car from excessive wheel spin.
Handling:
Excellent!!! Although I was not able to ‘feel’ the road as much as many BMW enthusiasts would like, I was really impressed. I was able to hit above normal highway speed on a two lane road during the test drive. The car stuck to the corner with minimal effort and felt like it wanted a lot more. The responsiveness was good. Again, I think many enthusiasts would like more road feel than the 545iT gives them.
6-Speed:
I do not drive one everyday so it is hard to compare. During my drive I had to be careful not to put in reverse when attempting to hit 1st gear. Maybe it is something I need to get used to. I have not driven a manual on a regular basis in a couple years. The overall feel of the manual was very good.
Exterior and interior:
No comments. Too many strong opinions on the subjects. 
Overall impressions:
The car likes to go fast and is easy to handle when doing so. It takes very little effort to handle the car in tough circumstances. The seats and seating position were as comfortable than my 540i. The driver is a little more removed from the road feel than my 540i (not necessarily a bad thing depending on the driver’s preference).
I love my 540i and currently do not see the need to trade it on a new 545i. I would consider buying a 545i right now if my situation was different. The new 545i will definitely be on my short list when my current car needs to be replaced. I anticipate that I will buy a 2-seat roadster to complement my 540i in the next 12-24 months, so the need to replace my current car will be extended by a couple years.
As most know, I rearended a guy a few weeks ago, and now have some real feedback to share from the BMW bodyshop. First, the cost for the very low-speed hit is about $8K. At least $1500 of this is related to repairs on the aluminum that wouldn't have been an issue with steel, since the 3/4 inch displacement of the upper left frame ear that holds the radiator cannot be straightened. The fix includes high cost removal and replacement (the riveting alone is $300), and use of a unique and expensive alignment device. On a steel car, it would have been 10 minutes work to straighten it out.
While I was there, I saw another E60 where the RF wheel had been hit enough to damage the aluminum housing around the shock absorber mounting area. Hit to RF fender area, apparently. The body guys told be it had been totalled by the insurance company, primarily because structural damage to the aluminum requires replacement of large sections rather than repair.
So, consider the issue when you buy the 545, et al. Not much you can do about it, but hang well back from the car in front of you.
While contemplating this, I've been driving my wife's '03 325xi. Pre-Bangle design style, like the E39.
I've begun to realize that the E60 really doesn't do anything much better than my E39 did. I won't waste anyone's time with the litany of issues we've all heard before, and the E60 is a fine car, etc, etc. It's just as I considered the incremental improvements over the E39, I really couldn't come up with anything that is dramatically better in the E60. Back seat's bigger, but don't spend much time there. I-drive is OK, but can't see much definitive improvement over the E39 control set. I like the E60 rain sensor and turnsignal tweaks, certainly, over the E39. Wouldn't have paid for them as options, though.
I was driving my wifes (smaller, sportier) car a few weeks ago, and said out of the blue that I realized I liked hers better. After six months of ownership, not much about the E60 jumps out at me to remind me that it's better than the E39. I suppose if I'd never owned a BMW before, the E60 would be a knockout -- but with a few Munichmobiles behind me, the E60 doesn't seem like much of an improvement over previous generations.
Just my 2 cents -- don't want to start a debate, but wanted to share my reactions as a longer-term user who moved from the E39 to the E60.
Cheers--
I found that I appreciated the 5-Series even more after I got my car back from service.
Agree entirely that 3XX is not 5XX. My wife's car just reminded me of the things I liked in the E39 -- cockpit, radio that's just a radio, climate control that just does what it's supposed to do etc, etc. While the E60 does a lot of things differently than the E39, with complete honesty there's not all that much it does that is inherently better than the E39.
I like my E60 and will cheerfully drive it through the lease, but if someone said "Here's a brand-new 2004 E39 to drive if you want it", I'd probably be just as happy to take it. Yeah, I know there aren't any 2004 E39's, but so be it....
Cheers--
Let us know what you come up with.
Best Regards,
Shipo
I've mentioned this before on one of these boards... Peter Drucker said something I believe in deeply that refers to anything "new and improved"... "An innovation, to be effective, has to be simple and has to be focused. It should do only one thing, otherwise, it confuses. All effective innovations are breathtakingly simple. Indeed, the greatest praise an innovation can receive is for people to say: This is obvious. Why didn't I think of it?"
Would hate to see BMW get a little too smart for its own good. Hope the next M5 is a driving tour de force that let's the driver actually concentrate on driving! Let those lessons learned trickle down into the other variants. Maybe the new crop of engines will breath new life into the e60!
Hard to top the e39, IMO. Hope that by the time it's ready for that big race track in the sky, that BMW will have returned to doing what they do best, which is building the finest driving machines.
Off topic, but kinda interested in the upcoming 4-Series Coupe. Hear it will have a V8 option and may not be as "bangleized" as the current 7 & 5. Maybe designed and executed in the true spirit of BMW??!!
I found your comments very interesting and pretty much in accord with my own experience driving a 545. I have to replace my aging (dead ancient, to hear my wife describe it) 1986 325eS soon and am seriously contemplating an SP equipped 545 manual.
-Paul
While at the dealer, I found out that BMW will change your oil free of charge if it has been over a year since the last oil change. Regardless of mileage and service light indicators. The key is that you must request the oil change because you do not feel comfortable waiting for the service light indicators. So, they changed my oil at 9300 miles.
As reported before on this site, BMW uses a special lubricate to prevent the doors from rattling when driving the car over uneven road surfaces. This problem is more common out West (AZ).
Test Drove a 04 530i.
Feel:
A totally different feel in the driver's seat. No more cockpit feeling, it is more like a normal sedan, not good but not bad either.
Performance:
There was very little noticeable difference between the power of the 525 E39 and the new 530. There was less engine noise in the new 530!
Handling:
The new active steering was impressive!!! Works very well.
I Drive:
Not great, but I could work with it!
Space:
There is more space everywhere!
Overall:
Good car, but I am not ready to trade the E39 yet.
Regards....JL
Today after whacking away at the rubber tee with a set of 40+ year old clubs that used to be my Grandmother's (not a bad excuse, but it is the truth), I passed a beautiful Black/Black E39 530i SP 5spd (still love the aggressive stance and look of the E39), a Black/Black E46 M3 Coupe 6spd, a Black/Black 6spd V8 Audi S4, and a very pretty Dark Blue Boxster S.
2001 Prelude Type SH, 2022 Highlander XLE AWD, 2022 Wrangler Sahara 4Xe, 2023 Toyota Tacoma SR 4WD
-MannyV in Cali
Best Regards,
Shipo
regards,
kyfdx
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Regards....JL
It also looks like I'm going to have to pop for a set of rear pads as well as they now seem to be getting dirtier that the fronts.
I'll keep you posted. ;-)
Best Regards,
Shipo
I doubt this rumor very much just from a common sense point of view.
Fortunately, in this day and age we can have both a beautiful car and a safe one.
Strength issues aside, I don't know if it has been tested yet, although I expect top notch remarks from the E60.
It really boils down to rotten luck when your bumper is not there when you need it.
Just don't tell me that there was "very little noticeable difference" between a 03 525 in terms of performance and a brand new, lighter E60 with a bigger engine! Either you drove it with a towel under the gas pedal or you buckled yourself into the cockpit resigned to the fact that you like your cars better.
Which one is it?
I am justing kidding around so don't take it seriously...
Mark
Good luck in your search.
There may have been a towel under the gas pedal, I am not an overly aggressive driver. I was expecting a lot more power from the 530, but there was little to be found. That was disappointing. Yes, both cars are Autos, so they are not that fast to begin with. If you want to get the most out of these cars, I guess you need a stick!
I liked the E60, but I am not sure for the extra money that it is much of an improvement over the E39.
Yes, the car is lighter, you can tell just by touching the front and rear bumpers that it is not as solid as a E39.
-Manny in Cali
regards,
kyfdx
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Have you considered the Lexus IS300 SportCross? Is the IS300 station wagon. A rather rare car. Very high reliability. Quite practical for your child and dog. Does come only with 3.0L I6, RWD (with optional LSD and VSC), and 5-speed automatic. Lots of standard equipment (e.g., 6-disc CD). Saw a beautiful red one in my local Lexus dealer's showroom Saturday while having some routine service done on my IS300 sedan. An attractive, practical vehicle. You should be able to find a '02 or '03 at or near your price range. Even an '04 isn't too expensive (just avoid the full leather option pkg). Lexus has 4/60 b-to-b warranty plus 6/70 powertrain warranty. Lexus, unlike BMW, also sells warranty upgrades direct from manufacturer.
If you can find a Lexus CPO, it will have a full 3 year warranty.
Nice post, riez.
regards,
kyfdx
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I want to get a 5 series. I am in the minority in thinking that the styling is striking. Love it. I think the reason why I love the styling is also due to the fact that I am not an E39 owner.
But I want more for my money. For $65 CAD, it needs more. Inside is fine, but 225 bhp simply isn't enough. Now I know that they must have a 535i up their sleeve. It seems logical considering that the E350 and the A^ have upwards of 250bhp.
I noticed that you have swapped out the stock rear swaybar for one used in the M5. Otherwise your suspension is stock (for a Sport model). What differences did you notice when you made the change?
Regards,
Chris M
Mucho Gracias Amigos!!!!
chrism124: The M5 rear swaybar is thicker than the stock 5 series swaybar so it adds more stability to the rear of the car. I have adjustable sway bars on my race car and would have done that for the 530i, but the asking price for the E39 adjustable rear bar was IMHO out of line. For about $120 and 30 minutes of my time, I improved the handling of an already great handling car.
Hope this helps....JL
I would like your opinion on the S.S. brake linings. My local guy is pushing them. I understand the stock rubber units will flex some when pressure is applied. But if I don't track my car will I feel a difference in brake feel and/or response for street driving?
Do you like the Xenonmatch bulbs for your driving lights?
Regards,
Chris
PS: BTW, thanks for your input on the Bluetooth system (roadfly website). Verizon will be introducing two models from Motorola in July. I plan on adding the system when the phone becomes available.
I had the SS brake lines installed because I am accustomed to having these lines on my cars. Since I was changing the the brake pads and had access to the calipers, I did it then. These are optional for street cars.
The Xenonmatch fog lamps are nice because they are "whiter" than the OEM bulbs which has a yellowish tint to them.
Hope this helps....JL
Regards,
Chris
I must give BMW Roadside assistance credit; they had a team out to my house within 20 minutes. Battery charged and ready to go. The car goes in next week to determine the problem.
Regards,
Chris
Hope this helps...JL
Did Dave Z update his springs, shocks & struts? The rep indicated that I would need to do this before installing the rear swaybar (the front would remain stock).
Regards,
Chris
Regards...JL
"the BMW 5-series actually needs Active Steering (AS) and Active Roll Stabilization (ARS) to evolve from a more generic sedan into something special. ... Without AS and ARS, the 530i is just a car. Even with these technologies, the 530i's looks and the iDrive system are an acquired taste, and it has the most compromised rear seat. But in terms of responsiveness and agility, a properly spec'd 5-series outshines the competition. The steering, ride and chassis balance are strong arguments for those who love to drive hard."
Is interesting how the E60 just doesn't inspire reviewers like the E39. Has the E60 won a major comparison test yet?
Was it the 2005 A6? If it is then it also shows that BMW has finally forced its rivals to raise their level of performance and handling dynamics. I am sure that once MB and Audi saw the looks of the E60, they must have thought that BMW finally gave them an opening and take advantage of that. Now, granted most of these cars were in the pieplines for many years however there could have been improvements meant to take advanatage of the destabilization of the midsize luxury class.
If it was a 2004 A6, that would be surprising. A big blow to BMW for sure.
Apparently, the 2005 S-type is supposed to be a huge improvement as far as driving experience as well...