Oldsmobile Intrigue - Fuel Sender problem

Hi again, I'ts dieselissy still looking for the manuals, but some of the obvious problems with my insane deal is that the fuel gauge is not working, stuck in the full position. I have ordered a new fuel pump complete on ebay, but anyone ever change one out? I had this done to my Mercury Villager van, and didn't seem to bad except for the rusted hardware holding the straps to the tank. I tried to see if this was a recall done to the Alero's recently, but GM won't hear it. Only Alero's. well let me know!!!! thanks....
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Float may be stuck or instrument cluster may be nuts but goes through the BCM.
The I.D. of the fuel hose = 3/8. The plastic fuel line O.D = 3/8" but thin wall, will not hold long under pressure or easy slip into the fuel hose. a 3/8 hose barb will just split the plastic line, and 1/4" barb is too small. All I can find are 3/8" and 1/4" copper tubing at the hardware shops, cant use for the plastic fuel line insert.
Any idea for after market re-fit kit? I think the E-15 fuel we have in Hawaii rotted the O'rings, the old ones were brittle causing the first leak, and looks like the connector was off shape.
from the trunk point of view, the carpet is split down the middle. Remove the spare tire lid and lift up the carpet on the pass side.
It is between the spare tire well and the back seat.
Regarding yor "rumbling" in the front of your Intrigue. It could be the wheel bearing assembly. I have that problem as well. Saving money to get them replaced. Plan to buy the hub assembly (one piece) on Ebay.
bearings assembly:
http://search.stores.ebay.com/T-Rex-Auto-Parts_intrigue_W0QQfciZQ2d1QQfclZ4QQfsn- ZTQ2dRexQ20AutoQ20PartsQQfsooZ1QQfsopZ1QQfsubZ9030636QQsaselZ453591955QQsofpZ0
fuel pump:
http://search.stores.ebay.com/GLOBAL-AUTOMOTIVE_intrigue_W0QQfciZQ2d1QQfclZ3QQfs- nZGLOBALQ2dAUTOMOTIVEQQfsooZ1QQfsopZ1QQfsubZ3790409QQsaselZ10271212QQsofpZ0
:shades:
1.Fuel is explosive or rather the vapours are, don't you know and since you'll be in the trunk, you only get one chance.
2.When ever you play around with fuel anything you must disconnect the battery and be careful not to bang or drop steel tools around fumes. It only takes one spark, so don't end up on the nightly news.
3.The lines may well be pressurized when you disconnect the lines. If you do not know the bleed down procedure then go slowly and have lots of rags handy and get them out of the trunk.
4. DO NOT use an incandescent light. They get hot and if broken then so will you be. Try using a flood light from outside.
5.When you remove the snap ring, i think it has a snap ring, either way, the pump assembly is spring loaded and may pop up a few inches so be prepared for that.
6. Be aware, if you feel light headed then stop and get air or better still use a respirator.
7. Did I mention that fuel is explosive or rather the vapours are, don't you know and since you'll be in the trunk, you only get one chance.
If we don't here back then you probably made a mistake :confuse:
be careful
1) The access panel is between the back seat and spare tire. It is about a foot long panel with 6-8 nuts to take off.
2) Take off this panel and underneath you will see the top of the fuel pump.
3) The collar was a little hard getting out of the hole after I got it loose. Search for video on the web showing how to remove collar.
4) Two of the holes have a easy quick release, the middle hose was a little different. I put a screw driver on both sides to get the plasic quick connector around the collar. You will see what I mean when doing this.
5) You have to save the the outside two plastic quick release parts and put them on your new fuel pump. So be careful with them.
6) When putting the collar back on you really have to give it some good licks to get it into position so the tap locks the color in place. Note position of collar when you take it off!!
7) They include a new electrical connector with the fuel pump that you have to install. Wires match up very well, just a matter of taking your time and making sure wires are secure after competion. Match wire color to wire color.
This was my first one I ever did and the above are just some things that were a little unexpected.
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