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Mazda Protege5 Maintenance and Repair

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Comments

  • autonomousautonomous Member Posts: 1,769
    My 2002 Protege5 had an issue with the EGR valve that caused the tachometer to go leaping until it was fixed. I would bring it into a shop to have it scanned for a code.
  • oldman15oldman15 Member Posts: 43
    My 2003 P5 88,000 miles, produces a low groaning type noise that increases in pitch w/ speed. At over 30 mph, makes noise w/ clutch in or out, so it seems not to be tranny related. Noise stops if I turn the steering wheel to the right while car is in motion. Either something is rubbing against a tire, or front gear problem, or bearing problem, or,...
    Before I take it in and am at the mercy of their cash register, thought I'd get some advise from you all.
    Any ideas?
  • dwryterdwryter Member Posts: 87
    > My 2003 P5 88,000 miles, produces a low groaning type noise that
    > increases in pitch w/ speed. At over 30 mph ,,, Noise stops if I turn
    > the steering wheel to the right while car is in motion.

    Might be a CV Joint. The one on the left side of my 2002 P5 went bad at around 15K while still under warranty. Not sure of the cost-to-fix.

    If you don't have a good repair place, but know of a good Honda mechanic, you might want to ask if he'll work on your P5. I go to a shop with the word Honda in the title.

    Good luck.
  • cameramattcameramatt Member Posts: 32
    The belts on my Daughters 2002 P5 disintegrated and I had them replaced professionally. Afterwards, We had the same squeal when she backed out of the drive on a downward slope, went away when she drove forward. Very embarrassing at 7am. I took it back to my service pro and they were adjusted, everything is fine. I believe they were to loose.
  • brittnerbrittner Member Posts: 3
    Here is the problem.
    I have a 2003 Protege 5. I went out and started the car. I noticed when I turn the fan switch 1 nothing comes out the vents. However when I move the fan switch all the way to position 4 the fan works. Heres the second problem when I push AC button the light comes on but nothing is coming out of the vents. When I move the fan switch to 4 the fan turns on but the AC light goes out and the AC shuts off. Any ideas?
  • japardojapardo Member Posts: 2
    I just purchased a 2003 Mazda Protege5 with 46000 miles. So far so good, love the handling. I seen to be getting about 24 mpg 60 road/40 city. Is this normal? Also, when getting up to 70 mph, the engine seems to make an intermittent humming noise. Comes on for 5 seconds then off, then on, etc. Any ideas?
  • autonomousautonomous Member Posts: 1,769
    I seen to be getting about 24 mpg 60 road/40 city.
    Consumer Reports rated the Protege5 overall at 25 mpg; that's dead-on with what I've been getting with mine over the last five years. My summer average is generally higher; the mileage really drops in the winter, especially here in Canada. You can always have it tuned up to try to improve its mileage; your car will love it and so will the environment.
  • iamziamz Member Posts: 542
    I guess that I would first check the wiring connections to the fan switch. If they are good, then replace the switch. Same goes for the AC switch.
  • brittnerbrittner Member Posts: 3
    I check all the wire connections. No help. After a lot of trouble shooting I beleive I have found the problem. When I checked the resistor cooling unit it did not ohm out correctly. I order one on friday and install it today. Seems to have fixed the problem. The resistor assembly cost me $38 including shipping. The part numebr for the resistor cooling unit for a 2003 Protege5 is GE6R-61-B15B
  • brittnerbrittner Member Posts: 3
    Read posting 1131. I had kind of the same problem with the fan not working.
  • roadrunner96roadrunner96 Member Posts: 1
    I recently bought a 2003 mazda protege from a mazda dealership and got pressured into buying their extended warranty. It was for 3 years or 36.000 additional miles at a cost of $1,750.After leaving the dealership I realized I got screwed. I should of done some shopping around for a third party warranty. Can anybody suggest a reputable broker that might be able to help me recoup some of my money. I've heard many horror stories so I thought someone out there might be able to help.

    Thanks
  • iamziamz Member Posts: 542
    I don't buy extended warranties on anything but that doesn't seem too bad. In any case, just tell the dealer you regret buying the warranty and if they are reputable, you can maybe get your money back. If not, let it go.
  • autonomousautonomous Member Posts: 1,769
    I don't buy extended warranties ... just tell the dealer you regret buying the warranty and ... maybe get your money back. If not, let it go.
    I also don't buy extended warranties but considering the car is over 4 years old a 3 year warranty may not be such a bad idea and the cost does not seem to be unreasonable.
  • nunya_bnunya_b Member Posts: 1
    I don't think it sounds that great. 4 years is still fairly new. how many miles are on the car? what will you be at in 36k. What are the chances of a major failure in that time? I have a friend that bought a 7 year warranty for somewhere around $1500 or $1600.
  • autonomousautonomous Member Posts: 1,769
    4 years is still fairly new
    Is 5, 6 and 7 years new also? This is a three year warranty for a 4 year old car; the chances of the car experiencing a problem increases with age.

    7 year warranty for somewhere around $1500 or $1600
    That seems like an unusually low price for 7 years. I wonder if your friend's warranty was for a new car. In that case, the extended warranty would only kick in after year 3 and be equivalent to what we are talking about here. That would also make sense from a price point of view.
  • isseyvooisseyvoo Member Posts: 121
    Would anyone care to venture a guess as to what would cause a very loud, embarassing squeal lasting from 15-30 seconds after start-up of an '03 Pro 5 with 86K miles? I assumed it was the accessory belt in need of replacement or tightening, but both the Mazda dealer and an independent mechanic INSIST that the belt is not loose or worn out. the timing belt was replaced at 60K. The squealing doesn't happen every start-up, but does happen quite frequently, and seems to self correct (after waking the dead).
  • japardojapardo Member Posts: 2
    Any idea what would cause an intermittent himming noise when reaching about 70 mph. The car runs like a champ, but once at 68-70 mph it makes an intermittent hum, that comes and goes.

    Thanks
  • autonomousautonomous Member Posts: 1,769
    The squealing doesn't happen every start-up, but does happen quite frequently

    The issue in diagnosing intermittent problems is catching the problem. A mechanic that I trust recommends in these situations to leave the car at his (the mechanic's) garage to let him try to recreate the problem over a few days.

    Better that than throwing money at a problem.
  • iamziamz Member Posts: 542
    If they are sure it is not a belt, I'd suspect it's a bearing. Try and lubricate the bearings on your alternator and air conditioner compressor.
  • pciskowskipciskowski Member Posts: 155
    There is a TSB about the fan switch. It will start with 2 not working, and eventually 3 won't work either. It is TSB MT000003895. This could be your issue.
  • cameramattcameramatt Member Posts: 32
    My Daughters 2002 P5 (51,000 miles) began having that problem ever since we had the belts replaced in May after they pretty much shredded in an explosive way. After awhile the whine appeared, had the belts tightened up. The whining noise came back in early September, brought it back again to be tightened.

    My independent mechanic said there were situations where the computer on some P5's were sending wrong signals the the alternator.
    "We found alternator output is intermittently high/overcharging. We have seen this on several models with this engine/alternator. Replacement of computer is needed to correct".

    But my dealer has never heard of this problem. The radiator fans seems to run very frequently. Has anyone had this problem or heard of this?
  • autonomousautonomous Member Posts: 1,769
    I'm bringing in my 2002 Protege5 with approximately 100K kilometres (60K miles) for some maintenance work and would appreciate any comments/suggestions.

    Has anyone had their automatic transmission fluid replaced recently? My understanding is that there is a ATF filter involved and that the work involves flushing out the system and installing a new filter. How much labor time would be involved?

    My current battery is fine but I think it's prudent to get a new one before the winter hits. The new battery is a Group 35 with 550 cold cranking amps. I'm guessing it would take under an hour to replace the battery, is that right?

    My spark plugs are due for replacement. Again, to be prudent I figure that I should have new wires installed as these are the originals with over 5.5 years. How much time should I estimate to replace the plugs and wires?
  • iamziamz Member Posts: 542
    I had my tranny fluid changed at 30k miles without a filter change. I had them put in amsoil fully synthetic and the bill came out around $180. I have read that flushing the system is not always a good idea because it can free up particulates that can actually cause damage later on.

    It could take an hour labor on the battery change only because the crossbrace for the struts needs to be removed to get at the battery.

    I still have the original wires with 112k miles on them so I'm not sure what they cost. But, the plugs should run around $100 installed.
  • autonomousautonomous Member Posts: 1,769
    Here's a followup on the maintenance service for my 2002 Protege5 with approximately 100K kilometres (60K miles).
    All prices before taxes.

    Automatic transmission: flushed and replaced fluid; installed new filter. Cost: C$180.

    Battery: replaced by Mazda Group 35 with 550 cold cranking amps. Free installation per Mazda Canada promotion. Cost: C$88

    Spark plugs: Replaced 4 spark plugs. Supplied my own plugs which I had purchased earlier. Cost (for installation): $20

    Ignition wires: I thought it would be prudent to replace these as I am running on the originals. Dealer checked the wires and said they were fine. Cost: $0

    Oil change: Cost: C$25
  • pciskowskipciskowski Member Posts: 155
    I found a discussion on this board from a few years ago about this, but I want to see if there are any new developments. I am getting a creaking or squishing sound from my front suspension whenever I go over certain bumps, such as speed bumps or dips in the road. It seems to be worse when the I first start driving. My old P5 did this too, and I had a shop do some work, but it did not fix the issue. I just thought it was because it had 90K on it. My "new" one is doing it too, and it only has 40K on it. I had the dealer look at it, and they replaced the lateral suspension links, but it didn't change anything. It is driving and riding fine, it just sounds really bad. It doesn't do it all the time-only when I go over a bump that makes the car travel a lot on the suspension. Does anyone else have this, and if so, has it been fixed? Is this anything to worry about?
  • autonomousautonomous Member Posts: 1,769
    creaking or squishing sound from my front suspension whenever I go over ... speed bumps or dips in the road. It seems to be worse when the I first start driving. My old P5 did this too ... I just thought it was because it had 90K on it. My "new" one is doing it too, and it only has 40K

    The suspension on my 2002 P5 sounds fine; it has approx. 100K km (60K miles); the ride is still great.
  • kaneblaskaneblas Member Posts: 3
    Hello
    I have recently purchased a 2002 protege5 and the heater doesn't work. Has anyone had this problem before. Is there a way to check the core or the switches without taking it in?

    Thanks
  • autonomousautonomous Member Posts: 1,769
    Try checking out the online factory workshop manual at http://protege5.ugly.net
    The site has the entire manual for the protege/protege5 in pdf.
  • erics6erics6 Member Posts: 684
    My 02 did that too. I think it's a bushing. Check out some of the Mazda specific forums for answers. I ignored it.
  • erics6erics6 Member Posts: 684
    I had problems when the incompetent dealer replaced my defective factory cd. The heater setting got screwed up. It's a pretty tight space behind the dash and the radio harness was rubbing on the HVAC controls. I'd look for a good independent shop to fix it.
  • autonomousautonomous Member Posts: 1,769
    maintenance service for my 2002 Protege5 with approximately 100K kilometres (60K miles). All prices before taxes. Automatic transmission: flushed and replaced fluid; installed new filter. Cost: C$180.

    I must say now that I've had my automatic transmission fluid flushed and replaced it's never been smoother. I'd highly recommend it if you haven't had yours done.
  • kerplopkerplop Member Posts: 2
    Anyone know where I can find used parts for my 2003 Mazda Protege5?
    The new part (wiring harness, right headlight, low beam) costs a fortune! I haven't had any luck searching carparts.com or other used part websites.
    thanks!
  • iamziamz Member Posts: 542
    Try calling your local salvage yard.
  • kerplopkerplop Member Posts: 2
    tried that too.
    The 2003 model wasn't all that popular, so I'm having trouble finding used parts.
    Just hoping that someone out there might be able to help!
    thanks!
  • kaneblaskaneblas Member Posts: 3
    My protege5 cuts off sometimes when I am driving it but then comes back on. Everything goes dead. I checked to see if there were any lose grounds but I couldn't find any. Any suggestions?
  • iamziamz Member Posts: 542
    The 2002 will have the same harness as well as the regular protege sedan 1999 through 2002.
  • iamziamz Member Posts: 542
    Check both terminals of the battery, not just the ground.
  • bombsawaybombsaway Member Posts: 1
    I was driving on the interstate today, in 5th gear (been driving for about 10 minutes already) and I the check engine light comes on, flashing. I start to pull off, and as I do so, I feel the shifter shuddering in my hand. I lose acceleration. I've got it floored in 5th to keep moving, and I'm slowing down. I coast down the offramp, and the shifter continues to shake and shudder. As I give it some gas in 1st to get to the garage, still patchy acceleration, but the shudder dissipated. Shudder resumed when I let off the accelerator. I pulled in to the parking lot, and gave it some gas in neutral, and the shudder stopped as I gave it gas, resumed when I let off. Any ideas what the heck is wrong with my protege? I'm freaking out.
  • prot5prot5 Member Posts: 1
    squishing noise: check the front and rear sway bar bushings, mine were under warranty, they were replaced at the dealer free of charge I've a 2003 P5
  • iamziamz Member Posts: 542
    When the "check engine" light is flashing, you pull over and turn the engine off immediately, call a tow truck and have brought in.
  • 2002p52002p5 Member Posts: 2
    Hi there. I am the owner of a black 2002 P5. Purchased in June 2001 by my mum and sister and I took the car in late 2003 when they bought themselves a new Mazda3. Approx. 58000kms driven so far. Extended guarantee till June 2008. Automatic transmission (you'd never catch me with a standard! ;) )

    Now that I've introduced the car, I will say that I found this thread yesterday when I was searching something about the vehicle's service schedule since I just took it in today for the 104,000km checkup. Anyway, I was quite intrigued by this thread since I goes back to 2001 when my car was first new and I really enjoyed reading the comments from back then. So much so that I actually just finished reading all 59 pages. I recognised so many of the loves, hates and issues with this car that I wanted to reply to quite a few messages. But it seemed a bit foolish to reply to 5 year old messages. So I'll make a few comments in one general reply.

    The one thing that I absolutely hated about this car was the tires. Those Dunlops were atrocious. From almost day one they had severe tramlining and hydroplaning issues. We had it to the dealer a few times for the tramlining, but obviously little could be done. The situation was made better when we got steel rims and Kumho snows for the winter. And more recently got rid of the Dunlops in favour of Kumho Ecsta 711s. Beautiful tire, nice and quiet and most importantly no pulling. And I can drive in the rain. I'm surprised the tramlining was hardly mentioned in this thread.

    Someone else mentioned they had the sunroof come off its track. I think it was in 2004 mine did the same. And was made worse because it started to pour and would not close. So I had to pull off the highway and jerk with it just to keep dry on the rest of my trip.

    A few people mentioned some issues with the air conditioning not being cold enough. That is something that has always driven me nuts about this car. I've tried every setting imaginable to try to get the AC to cool down the car. And the only thing that works is time. If I am taking a road trip the car will cool down eventually, but I am usually out of luck if it is just a few short trips through town. I just chalk it up to a black car with dark interior, but even both my dealers have said it is just not a terribly good AC.

    Like others I had the rear brakes go before the front. And the same rotor and caliper problems. Though in my case I wonder how much it has to do with NOT driving the car enough.

    I saw a few fog light issues here, but didn't see my problem. They work (and work well in fog), but the one on the passenger side I guess has a broken seal and there is MOLD growing in it. It has been like that for years and I've just gotten used to it now. Though now and again I search ebay for a used one. Just for a little better resale since I am thinking of selling it.

    I think I saw someone comment about the alloy wheels bubbling and corroding. I'll raise my hand to that one too. It actually started doing it on all four when it was less that a year old. It wasn't my car at the time, but I should have insisted my mother and sister complain to the dealer. I asked the service manager today when I had the car in for service about any good wheel repair shops. Good time for it now that my snows are on. Again for the resale.
    But could be quite pricey (about $125 per wheel).

    One odd little quirk is the hatchback. When there is rain and then snow and a quick freeze, the area around the hinges is so deep that it becomes one solid block of ice and the hatch won't open. :shades: Anyone else notice this? I've had quite a few hatchbacks and this is the first this issue has come up.

    There was a pretty big chat about MPG/KPL in some of the earlier pages. I've no idea what mine gets, but I am reasonably pleased with it. With the Ecstas/Dunlops I could get about 600 highway kilometres from full to just a little less than a quarter full. And about 550 with the snows. A little less in the city. Though I've never really noticed how it is in the city because I tend to top up the tank every few days. I find it much less painful to continuously top up my tank with the leftover change in my pocket at the end of the day than to use paper money when I actually need fuel.

    I've had a few minor repairs since 2001. A driver side strut in 2005. And I've been informed that the passenger side one will need replacing soon. Um, I noticed one day in 2004 that the OverDrive Off button wasn't working. They repaired that under warranty and a few days later replaced the whole gear shifter. I am not really sure what they did, but when I got it back I could feel in my hand that it was just a millimetre or two off centre and going from position to position would stick. They didn't want to do anything about it at first, but I can be quite insistant. Brakes and rotors of course. And the sunroof as I mentioned...I believe it was a pin of some sort that came loose. They biggie was the catalytic converter, but again that was under warranty. I guess when they do the cat they also do the front pipe too at no charge. Which kinda disappointed me because a few months previous I replaced it.

    Aside from that it has just been oil changes and regular services like new plugs, wipers, etc... Oh, and the timing belt at the 96000km service.

    As much as I hated the Dunlops, I really love this car. Fun for zipping around town. Could use a few more HP, but I've never had any issues when passing on the highway and often don't notice my speeding until I look down and see the speedo. Especially now with these Ecsta tires...very smooth and quiet. Kinda hate to sell it now. ;)

    I suppose I am just prattling.

    Thanks everyone for providing such an enjoyable read.
  • autonomousautonomous Member Posts: 1,769
    Welcome aboard. :)

    You mention kilometres and snow tires which sounds like code for Canadian driver. Are you a Canuck?

    I agree with you that overall this is a wonderful car and as you said it's a treat to drive.

    Regarding several of the problem areas you mentioned (tires, brakes, rotors, alloys) I have had some issues but not to the same degree. The Dunlops were fast wearing but I chalk that up to them being performance tires. Also, many urban drivers in Canada suffer the blight of salted roads in the winter which wreaks havoc on wheels, underside and paint. My strategy for preserving my brakes was having them serviced by the dealer every 24 months with a cleaning and lubrication for roughly $100. Result: my 2002 Protege5 has nearly 100K km on the original brakes. :shades:

    On the other hand, my failed EGR valve & water pump have meant that my dealer continues to be happy to see me and my credit card.

    I was pondering selling mine next year but decided against it when I heard the dealers offer ($7500 as a straight purchase or about $9000 if I were to trade it for another Mazda). So, I'll continue to drive it another couple of years and pass it on to a friend. What is motivating you to sell yours?
  • 2002p52002p5 Member Posts: 2
    Yup, Canadian. :) East Coast boy! I need my snows and those Kumhos are the best yet. I find they are a bit loud, but handle great and are fun entertainment in an empty parking lot.

    With the tramlining Dunlops, I had the service manager and mechanic come along with me for a quick run on the highway . I told them if it doesn't do it, I'll buy them lunch at McD's. And if it does, then they know it wasn't just a bit of tramlining, but rather a safety issue. Once I got up to speed I let go of the steering wheel briefly and the car pretty much threw itself onto the shoulder. After that I got a free rotation, wheel balancing and 4-wheel alignment. Didn't help, but at least they were trying. So I just ended up running the snows later into the spring and put them back on in early autumn. Then I got the Ecstas. Love 'em!

    I haven't really decided yet if I should sell or not. But it'd be nice to get things cleaned up if I do. The wheels and the fog light to me are the main draw backs. Well, that and my old man took a shovel to it in the winter of 2002. :D About a 2 inch gash on the hatchback Cleaned up of course, but noticeable if you look. Other than that it is the typical wear and tear. A few 'cat scratches' on the bonnet and such.

    But why sell? Just a few clicks on it, but the warranty is up at the end of next spring. And since it is almost 7 years old a change would be nice. But of course with so few clicks on the car it is hardly been broken in yet. A big choice. Kinda leaning toward a VW. Prefer an Audi, but well....a bit out of my price range. Though I'm dreading the process. I'd never get what I want on a trade and selling privately can be time consuming and a real pain. Unless maybe I go with another Mazda. The 04 Mazda3 my mother and sister bought is our sixth Mazda from the same dealer since 1993 so I reckon I might be able to cut a great deal.
  • PF_FlyerPF_Flyer Member Posts: 9,372
    Time again for our weekly gathering of enthusiasts! Maybe we should make tonight a costume chat! :P

    The Mazda Club Chat is on tonight. The chat room opens at 8:45PM ET Hope to see YOU there! Check out the schedule
  • autonomousautonomous Member Posts: 1,769
    ...it'd be nice to get things cleaned up if I do. The wheels and the fog light ...

    You may want to check out the scrap yards, too. In the recent episode of Motoring 2007, the mechanic was talking about replacing parts and cited used wheels from a scrap yard as one example. Getting four may be a challenge though. Might also find a used fog light
  • kaneblaskaneblas Member Posts: 3
    Hello. Last night my dashboard lights and tail lights went out on m car. The tail light fuse was blown so I replaced it. When I turned my tail lights back on it immediately blew the fuse again. Anybody have any ideas?
  • kimbernelakimbernela Member Posts: 1
    I have an '02 P5, 115,000 miles (a lot, i know) and my check engine light came on about a week ago. Diagnostic said that it was the O2 sensor and the catalytic converter going out at the same time. Gonna run me $1,500-2K. Huge bummer. Anyone else have this prob? And if so, if you got it fixed, how was the car afterwards? I'm wondering if I should just trade it in and get Mazda3 5-door since my car is worth $5K right now anyway. I just love my P5 so much, I don't want to get rid of it if I don't have to. Plus, living without car payments for the last few months have been awesome. Anyone else have this O2 senson/Catalyitic onverter thing going on? :confuse:
  • iamziamz Member Posts: 542
    I won't give financial advice to you, but if it were me, I would pay for the repairs and keep driving the P5. After all, Even at $2000, that is like only 4 new car payments. I might shop around for an aftermarket catalytic converter though. Your engine and tranny probabably have another 100,000 miles left in them, so you could keep driving for some time. My P5 just hit 114,000 miles.
  • davidingilbertdavidingilbert Member Posts: 53
    Hey all.
    My wife has a 2002 Protege 4 speed automatic.
    About 5 weeks ago, she noticed that the engine was running a little rough and the "Check Engine" light would come on. When it came on, it flashed for about 5 seconds and then stopped. We took it in for the 60,000 check and they did everything they were supposed to.
    Well, we noticed within a few days, the car ran worse than before the 60,000 mile check up. It ran rough at stop lights, the check engine light came on a bit more, and a new twist - when driving on the freeway, the car seemed to hesitate a bit or, when it would lurch to a degree.
    We took it in 2 weeks ago, appararently, during the tune up, the mechanic forgot to put some conductive agent on the coil which was causing a misfire, hence the check engine light. Well I got the car back and we are still having the problem of hesitation on the freeway, almost near stall outs at stop lights (Though that was a one time thing and generally runs smoothly at stop lights) and the "Check Engine" light is making new visits. Flashing at first, then turning off after about 5 seconds. But, definetly, more often.

    Our trip to the dealership yesterday didn't yield any results. They had the car for about 7 hours. According to the computer, the engine is misfiring still, but they cannot locate the reason why. They did check the EGR valve and it is working fine. (Though this was a problem of the "Check Engine" light about 8 months ago.) We got one phone call wanting to know if we had changed gas stations lately. End Result: Drive the car for a week and bring it back next Saturday and see if anything new is on the computer.

    Anyone have any additional thoughts as to what this could be?

    Thanks.
    Dave
  • autonomousautonomous Member Posts: 1,769
    My wife has a 2002 Protege 4 speed automatic ... 60,000 check ... engine was running a little rough ... misfiring ... EGR valve ... is working fine

    Is the misfiring intermittent or constant? If constant I would wonder about the wires and plugs, especially if you had not replaced them recently.

    Also, it may be worth considering a fuel induction system cleaning if you have not already had it done. It did wonders for my 2002 Protege5.

    It would also be worthwhile for the dealership to provide details of their findings (such as the OBDII codes coming from the computer). That way you can go to another garage with some detailed information in case your dealer does not satisfy.
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