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Driveshaft CV joint/ "PTU" fight! - 2005 Equinox

OK, I am working on my aunts car, an '05 equinox. Started with an oil change and evolved into a carrier bearing. I am now at the point to reassemble and have come to find only half the CV joint came out of the "PTU" I have tried EVERYTHING I can think of, the rest of the CV joint will not come out!
It MUST come out to reassemble to CV joint. I have a print out from the FSM. The CV joint didnt just fall out like the FSM would like to depict. Does anyone have experience with this that can lend me some help?
It MUST come out to reassemble to CV joint. I have a print out from the FSM. The CV joint didnt just fall out like the FSM would like to depict. Does anyone have experience with this that can lend me some help?
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Comments
tidester, host
SUVs and Smart Shopper
Also, make sure you mark the piece that is still in the PTU so it goes back exactly the same. I didnt, and ended up with new used shaft at 400 bucks installed.
The PTU is just the tranfer case, and NO it does not need to come off.
MY advice, if you have A LOT of patience is try for a day to get it done. Otherwise, DEALER. I will never do that job again myself.
tidester, host
SUVs and Smart Shopper
I just completed this repair and had the same problem with the joint stuck in the output flange on the transmission. Here is my solution to remove the joint without damaging it. First off you will need a slide hammer for this. The through holes in the joint are 5/16", which is the same size as the hole needed for a 3/8" coarse thread bolt. Take a 3/8" drill bit and bore about a 1/4" into 2 bolt holes opposite each other. Then tap the remainder of the hole using a 3/8"-16 NC tap. make sure to use cutting oil and use compressed air to blow out the chips.
Now bolt on the base for your slide hammer making sure to use a proper length bolt to get it nice and tight. Thread on the slide hammer and give it a couple good whacks the joint should pop right off.