Caravan/Voyager Electrical Issues

cckittens

I am female so I will describe the problem. This morning I started my van and the speedometer and the tack would not work the gas and the oil gages work fine. But also when I am driving I have what I call a glitch in the drive. I will be driving then in feel like a very hard shift. I can feel the pull when it does this. My question is can both of these issues be the same problem? Can it be that I have a bad computer switch? PLEASE HELP!!!!

fxman1

I have a 96 Voyager that has 165000km on it. I bought it used 6 months ago. It has been working great but the other day I lost power. Even though the engine runs and revs fine there is a lack of power. The speedometer needle actually creeps up and sometimes go to the end of the scale 200kmph. Engine is not revving up. If I pull over it will allow me to pull away again but within 100 yds, it starts again.

It is all right when it is cold for the first 3-4km.

I disconnected the battery to see if that would reset anything because it almost seems electrical as opposed to mechanical. I checked the error code (ignition ON - OFF - ON - OFF - ON in 5 seconds) and get a 12 which tells me only that the battery had been disconnected.

Twice shutting the engine off and re-starting then it worked. Now it makes no difference.

Any help would be appreciated.

mtylerjr

This is driving me crazy.

I acquired a 1997 Plymouth Grand Voyager a few months ago from a relative. The Registration expired in March, and I am trying to get it to pass smog.

It has a bizarre problem where, while driving the engine just shuts off. The lights, radio, everything still works, the engine just quits. And it takes anywhere from 10 seconds to 15 minutes before I can restart the vehicle.

Now it does this anywhere from 1 to 4-5 times a day. Ive tried to get the vehicle smogged, but it wont pass, because several of the sensors wont come back as initialized, or something. The guys aid there were no 'codes' but that the sensor/monitors still needed to reset - only they dont.

How does one diagnose this sort of intermittent problem? Ive read about all sorts of other mysterious electronic problems with these mid-late 1990's chrysler minivans.

I do know that I have some sort of radiator problem, with a stuck belt or something. Im not sure the radiator fans are turning (they havent when Ive looked)

Does anyone know what the best way to have something like this diagnosed, is? The Dealer charged me $100 just to tell me to replace the vehicle (Quoted me something like $5000 to replace the transmission, which works fine, the radiator, reseal the engine, yadda yadda)

I just need the thing to pass smog (Emissions are great, just the electronics problem)

Any advice would be helpful. The vehicle has 178K miles on it.

vet55

have a 91 grand caravan that the interior lights do not dim as they should how do you set then?

lilacs

We are having the same problem.. it started yesterday. Any help would be appreciated. Thanks, Lilacs

jimandy52

Hi cckittens - Check to see if your speedometer and tach needles spun around and are being held down by the bottom stop pin. It happened to me the other day, while jump starting our Caravan, the needles both surged and spun around so that they're now held BELOW zero and can't move up.

Has this happened to anyone else? Any suggestions?

Jim

97xpresso

Check out this post:

97xpresso, "Chrysler Town and Country EX/LX/LXi/Limited" #1919, 3 Aug 2005 4:27 pm!keywords=allin%3Amsgtext%20limit%3A.f0a25f0%20needles

andresp

I had the same problem in my 1996 PV with 290000 km,

Its the Speed sensor located in the Transmission, it cost about $65 CAD and you can replace it yourself.

remove it first, the connection plug may vary from one model to another.

regards

andresp

The 25 amp ENGINE fuse keeps blowing on my 96 Plymouth Voyager, THE first time I replaced it lasted 1 week
the second time, 1 day, now it blows out between 1 to 10 minutes after start.
I've taken the van to the dealership, but they can NOT find the Problem. This is no surprise by the way.
Has anyone had this problem before? What is it? and how it was resolved?

Thank you in advance.

cchiesa

We have a 1993 Plymouth Voyager with 130,000. A couple of weeks ago the temperature and oil gages began to jump around while driving. Last week it seems a poltergeist took hold of the electrical system. While driving the door locks started clicking, all the lights that normal go off after the car starts began to flash on and off, and the speedometer jumped around. The lights and wipers continued to work normally. The car has now been at the dealer for a week and they are unable to diagnose the problem (which of course stopped on the drive to the dealer). At first they thought it was the cluster but have now changed their minds. Anyone else have this problem in the past? With 130,000 miles we don't want to put a lot into repairs.

plyhatter

Hi, We were driving yesterday and were on the freeway and it just stopped. The engine will turn over but I can't get it to fire. And know power going to coil. we need van to get back and fourth to work so any help I would be greatful.

thank you

mdjbhouse

My 91 has been humming along (fingers crossed) when I got the 'check engine' light on/off intermittent. I didn't really have any time to diagnose the problem as we had quests in town etc. etc.
Then I noticed the raido started to fade out but it was storming out so I thought it might be the weather as it was fine again the next day.
Well finally today I stopped the van and it wouldn't start. Got a boost to get me home but my suspicion is the alternator is bad.
So my real question is (assuming I'm right) how hard is it to change it? Looks like my biggest challenge would be dealing with the serpentine belt etc.
My battery is only a year old and I will throw a charger on it tonight.

mdjbhouse

Thought I'd update my post. I got a serpentine tool which allowed me to release the belt tension and remove the alternator. So I was able to replace it, it was just a tough job getting the alternator out as it had to go out under the engine.

exploder750

I'm helping my father in law with finishing a wreck repaired 2003 Caravan. When you open the left front door, the odometer and door ajar warning light comes on, and when you slam the door HARD, the odometer and door ajar lights turn off, but only for an instant before turning back on. Seems to be indicative of a switch problem. The wiring diagram shows a door ajar switch, but we can't physically locate the switch. Any ideas? A wire runs to the door latch, appearing to be for electric door lock function, is it possible that the door ajar switch is integrated with the door latch?

stashshel

OMG, this sounds similar to my car. My instrument panel will just shut off. the needles go down to the zero's. the air seems like it esn't blow out as strong as it should. I've had numerous problems with this van and I can't wait to send it to the junk yard. so far, my transmission has been acting normal with the exception of it shifting hard when I start to slow down for stop signs or lights. My van has 141,000 on it and its a 1999

maryhickman

I have a 1997 Plymouth Voyager. It has an engine and transmission from a 1996 Nissan Maxima. On a recent trip home from Texas, my van would not let my speed get over 45mph. It just didn't want to go. Can anyone tell me if this is a transmission problem or something else? I've been told it could be a speed sensor.

badgerfan

Are you sure you have a Nissan Maxima engine and transmission in your Voyager? If so, someone spent a lot of time and effort to do this, and now you have a vehicle nobody will be willing to service or stand behind. If I was a mechanic I wouldn't want to touch this vehicle with a ten foot pole.

I cannot believe anyone would actually go to all the time and effort to try to modify a Voyager in such a way. The electronic interfaces have to be a mess!

I doubt if anyone will be able to help you on this, other than maybe whoever did the modifications in the first place!

brandx

I have a 1998 Grand Voyager. The battery light came on because the battery terminals were dirty. I cleaned the terminals and the battery is charging as it should. The problem I have now is the lights on the 2 rear wiper switches are blinking on and off when the key is on. The A/C and recirculate lights do not come on when they are turned on. Everything is working, the lights are messed up. I have tried removing the cables again with no luck.

badgerfan

Some people have posted a procedure for clearing these issues in another Inside Line discussion. I cut and pasted these instructions from post #3976 in the Dodge/Plymouth Chrysler Minivans Problems & Solutions discussion:

All you need to do is start your van. Then slide your temp lever all the way to full cold. Then turn the Mode Control to the one that sends air to your face only. Then turn the 'blower switch' to all the way to full. Now go to the leftmost three buttons. Press the top one (rear wiper on constant) and the bottom one (rear wiper washer fluid). Hold these two for a few seconds. Once the lights come on solid then begin to flash, you can let go. The AC will now calibrate. You will feel the air blow out of all the different zones at different intervals and see lights come on and go off. Then after a minute or two the top button you pressed will be slowly flashing. This means it has been completed. Press the last flashing button and you are done. Turn off the van and started it back up and see now you don't have those infernal blinking lights anymore! Hope this helps! Oh, be careful with the battery, it is very touchy on Dodge Caravans and can blow out any electrical thing so it is better to take the battery out and charge it and don't charge it directly. One guy mentioned it blew his on board computer just accidently touching the wrench and grounding the battery so be careful with the battery.

otis9

I have a base model 91 with the 2.5 auto.
I was pulling into a parking space when it shut down.
Acted as if someone turned the key off.
I have no radio, turn signals, idiot lights/gages or wipers.
I do have emergency flashers, headlights, interior lights, heater fan remote tail gate lock and that enoying ding when you leave the key in the ignition.

I called 3 dealerships (they all wanted me to bring it in or didn't have any idea. How? Tow it again? ) & Chrysler's help line ( that gal told me to check the battery wich I told her was good) didn't have a clue either.

Any idea where the fusable links are located???

Anyone have ideas?

stashshel

I just got rid of my 1999 plymouth voyager it had 142000 miles on it at the time of sale. I traded it in for a 2005 kia sportage. I couldn't deal with the frustration any longer and also, they did a compression test on it and it failed miserably. it also has an electrical problem, the compressor needs to be replaced, the oxygen sensor is bad. we were in a long line of traffic and it started smoking terribly, shuttering and stalled. so needless to say, no more crappy plymouth's!!!! Good luck with your car. :sick:

alterego

We were out and about all day, stopped to run an errand and that was that. The van would not restart, would turn over but not start, thinking that it was the starter that was already giving me trouble I replaced it. No change... I found that as long as the battery had a charge the starter would turn the flywheel so it wasn't that, and after pulling one of the spark plug wires off there was no spark.

After talking to a few people I decided to take a chance and replace the ignition coil...no dice there either...
Does anyone have an idea of where I should start next?? :sick:

jpf

I have a friend that had a similar problem with an 89 Shadow (it had the 2.5 liter 4 cylinder engine as well). It turned out to be the timing belt. He had the belt replaced and it was fine. If it is a timing belt failure, you should not have any engine damage because this engine has a non-interference design. Good luck.

97xpresso

Not to flame you or anything, but do you think the kia will last 8 years with 142,000 miles? I read all of the Kia Sedona problems board, with the conclusion that their 10/100,000 warranty is useless. Also a second-hand 2005 cuts the original warranty in half

stashshel

well, I got a brand new 2006 kia sportage. not sure where the sedona came about. Quite honestly, all I know is it's not a dodge and I really don't care. I bought my car with 67k on it (voyager) and I got 4 years out of it. so by the time I got it, it was already 4 so in total, 8 years. I have a friend who has a 99 kia sportage and he's going on 101k and his only problem is cruise control issues. so talk to me in 8 years and I'll let you know the answer!

97xpresso

Your post said 2005 sportage. If you purchased a new 2006, you do have a 10 year, 100,000 mile warranty. I was just relaying what I have read about Kia not honoring their generous warranty on many occaisions in the Kia minivan disscussions. Maybe you'll have better luck with your new vehicle, rather than getting a 4 year old vehicle with almost 70,000 miles.

aallison28

We have a 96 Caravan with 250,000 miles. The car has been great. No problems that I would not expect. About 25,000 miles ago it started having a little electric problem. From other posts I have searched here I have other vans that have symptoms that are similar, with one exception. Every once in a while the car will start, but as soon as you let the key go to the “run” position, it will die. When this happens, the digital gauges will not light. If you let the car sit for a period of time (a few hours at least, usually overnight before we try to start it again), it always starts and runs fine. However, sometimes the gauges will go out while driving and nothing happens. It has never died once running but the alarm set light comes on when all gauges go to zero and digital indicators go out. Sometimes the car will start and run fine for a month. Sometimes it will act up 3 times a week.

Only one dealer will look at it anymore and he has no idea. At least they didn’t charge me. My normal mechanic has no idea. The electrical guy we take the cars to has no idea. We have replaced the: BCM, downstream O2 sensor, the MAP sensor, ignition switch. I have a feeling the alarm system is causing this. However I have been told the alarm is integral to the BCM and cant’ be deactivated. Any help would be appreciated. Thanks.

jcarmory

My driver side door open/closed sensor is not working. When I open the door, the dome lights don't go on and when I open the door after driving, ignition alarm doesn't ring and the radio stays on.

Is the sensor expensive, where is it located and can I replace it myself?

otis9

Update, still dead.
Finally found a service manager at a local Chysler dealer that would give me a clue!
He told me to check the fusable links in the wiring harness.
He was nice enough to eplain they are orange in color ad tagged "fuse link". They are still hard to find. Looks just like an orange wire spliced into rhe middle of a red (or other color) wire. Some were covered with factory electrical tape.
Found one burnt going to the first (front) relay. Spliced in a new wire and it burned more as soon as I turned on the key.

Anyone know if a bad relay could cause the problem or what that relay controls? Radiator fan? :confuse:

scrawley

I have a 1997 Dodge Caravan SE that I was told by my mechanic that the computer was going out and needed to be replaced. On Halloween night, the door locks kept going up and down. The interior lights kept coming on and off. The door ajar light kept coming on. It is still doing it. Any suggestions on what could be the problem? If the computer system needs to be replaced how do I go about doing it?

otis9

Problem found!!
As I was flipping thru Chilton's for 20th+ time, I ran across a drawing (no where near the electrical section) of the 3 relays on the driver's side inner fender.
The front relay is the radiator relay. I unplugged the fan & spliced what was left of the fuseable link. The van started right up & didn't burn the link.
Picked up an after market inline replaceable fuse link & a new fan motor.
I soldered the new link in place of the factory fuseable link wire.
The new motor was around $45 at Advanced Auto Parts.
You have to drill the rivets out of the mounting bracket & replace them with bolts. Well worth messing with. I was quoted around $143 for the whole assembly

I have a 98 Cavalier that had a fan motor go out also.
At least GM puts a fuse box under the hood that doesn't shut down half of the electrical system if the fuse blows!

Hope this helps someone in the future!

jerlee

I have a 1998 Dodge Grand Caravan. Everything works EXCEPT the turn signals and emergency flashers. I've replaced every fuse - replaced the flasher relay - and replaced the multi-function turn signal switch. I took it to a dodge dealer to have it checked out and they said there was an open in circuit L9 18 BL/WT between fuse 10 in P.D.C. and pin 1 of the combination flasher (don't really knows what that means). I am currently out of work because of health reasons and unable to afford a costly repair. Can some one out there point me in the right direction in how I might fix this problem ???? Is there anywhere on the net I can get step by step instructions and illustrations on how to proceed from here ?

mfahey1

It sounds like the dealer has done much of the troubleshooting for you. Your local library may have a copy of the Mitchell's book for your year. It won't tell you how to further troubleshoot your problem but it will have the wiring diagram that you can follow. You may have a loose connector or a pinched/broken wire somewhere.

joydiver

I have two problems that look similar to some that I've read about, but not exactly. My van's wipers work whenever they want. Sometimes they will turn on at a constant rate (not intermittent) regardless of the setting, but mostly they don't work. Another, new problem, involves the door locks, gas gauge, and rear wiper. They stopped working a couple days ago, but sometimes will start working for a few seconds while I'm driving. The rear wiper seems to wipe once every time I start the engine, I press the on button to turn it off. If I try to unlock the doors with the electrical switch, they all lock (opposite of what it should do). I think its probably some kind of fuse/relay, but I have no idea where to begin. Please respond if you have any suggestions. Thanks!

otis9

My 91 completely shut down.
I haven't had the same type of problems you are. Judging by the way things are acting, I'd guess the problem my be in The Body Control Modual (BCM)?
The only intermitent problem is my speedometer. Some times it will not work when you start it up and drive down the road. All of a sudden I here a ding & it it'll start working. The needle might stick at 10 to 35 mph at a stand still.
Maybe you can get some info from a local Chrysler dealer's service manager (but don't hold your breath).

greencal

have Plymouth Grand Voyager 1999. I notice intermediate many electrical problem

1. My passenger side window regular stop working

2. Bigger problem is my lift gate lock remins in lock position not able to open i.e. can not close

Any advice ?

Thanks,

mspskycop

If anyone has an explanation or easy fix please let me know. Our 2006 chry. van will go into door ajar / locks and interior lights flashing on and off while we are driving. Sometimes slamming the passenger side sliding door solves it but lately that seems not to be working. Dealer thought expensive diagnostics might locate problem.

vcheng

Quite often the rubber stop develops a dimple, leading to incomplete inactivation of the switch.

mkemerer

My speedometer & tachometer gauges just stopped working & they peg out when I start the car; I have checked all the fuses I can see & none were blown; everything else works fine. Have to correct for xmas trip, back home, out of state.
Any thoughts?
Thanks,
Mark

mkemerer

I'm having the same problem with the both gauges but no other problems noted; good luck
Mark

mkemerer

cckittens & response by Jim Imandy; Now that I looked at my speed/tach gauges I see they have spun around & are being held down by the pin. Any thougths on how to correct this or access the gauges?
Mark K

mtylerjr

Problem found and fixed.

It was the cam sensor. It went bad. Replaced it and the stalling problem completely went away.

seatiger

Hello.

Open the driver's door, look for the door latch and there's a black button under it. That's the switch. Use a Torx screwdriver to remove the screw and lift the plastic tabs for removing the terminal. Should be less than US$ 3 bucks

seatiger

Check:

1) The Ignition Switch
2) Any alarm module installed in the car
3) The Automatic Shutdown (ASD) relay on the relay box

Hope you can fix your car

seatiger

[quote]
Every once in a while the car will start, but as soon as you let the key go to the “run” position, it will die.[/quote]

Check the Ignition Switch.
If you aren't getting the digital gauges, it's the switch.

seatiger

For those with haunted Caravans, check where you put the alarm controls. If they are being chewed by a dog or played with by a children, remove and clean. If you have the alarm/remote in your hands, remove it from the Voyager/Caravan's range (about 20 meters) to check if problem is fixed (you might need a new control or to clean it). :P

If this does not work, try checking the alarm module at your dealer.

seatiger

I see they have spun around & are being held down by the pin. Any thougths on how to correct this or access the gauges? ...

You might need to disassembly the dash. Look for a connector in the back of the gauge panel. This connector carries the CCD bus which has all the data needed for the gauges to run, it might went flaky and the readouts are bad. If this doesn't works, buy the Voyager Haynes manual and look for electrical diagrams, from the engine computer to the gauges there must be some color-coded cables that might be fried and need some TLC.

Hope you can fix your vehicle :shades:

aprendiz

Hi, I have not power in neither 12v outlets in my Chrysler Voyager 2000. No info about in Haynes Manual, I don´t have owners one. Any help?, There is a fuse?, where?. Any wiring diagram?
Thanks

chedin

I have a 2003 Grand Caravan, my daughter has a 2001. About 2 months ago, within a week of each other, our Electric windows stopped working. After about a week or so they started working again. I suspected it was a grounding problem, but can't find any manuals that will help me. They work fine now, but I am afraid of intermittant problems. Any suggestions?

david46l

My brake lights were stuck on one night, so I pulled the fuse for the brake lights so the battery would not go down before I had a chance to trouble shoot. In the process of pulling the fuse, I created a short on the fuse panel. The next day, I checked fuses in that area and all are good. The brake light fuse had continuity, so I put it back and the brake lights work fine-not sticking. There was a smell of burnt insulation.

I can't find any fuses that do not work, but these functions do not work: remote control, remote door locks, remote mirror control, ammeter gauge, ceiling lights, radio. The tailgate release button only works now when the key is on, whereas it normally works either way.

I can't see any burnt wires or fuses. The Owner's Manual speaks of a "circuit breaker" behind the console somewhere, but does not give specifics. Could that be the problem? If so, exactly where is it and is it something I can fix or replace?

Thank you for your guidance.

charles23

put alot of money into this van in the last year. We replaced the AC compressor, struts, brake pads, rotors, light switch, and I'm sure some other things. We were trying to keep the car in good running condition so we could keep it. We replaced the transmission four years ago and now it's acting up. I had the transmission fluid changed thinking that would fix the problem, but it's not fixed. The car will run fine and then I feel it lose power and in a few minutes, it will hang up in 2nd gear, around 20-30 mph. I cannot get it to go faster than that so I stop the car, cut it off and start up again. That'll work for a few miles and then it does it again. Mechanic is pulling up code #1722 and 1728, but his book doesn't go that far so he is only guessing at what needs to be done. I have 163,000 miles on it, transmission was replaced around 100,000 miles. Do you know what those codes mean and what would you do with the car? I don't feel good about selling it to someone, but we probably won't get $1000 for the trade in. We can't decide if it better to trade it in or sell it outright with the car in this condition.

Thanks for reading and responding!