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Maxima 5-speed Problems

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Comments

  • bigk200bigk200 Member Posts: 170
    You wrote:

    "The idle speed canalso be changed without an ECM reprogram; the Rep did it to my car previously."

    I would like to clarify your point. You are correct in that the rep has done this on your car, but that is the ONLY person who can. A regular Nissan mechanic cannot do this.

    In the service manuals where the idle speed is checked, if the idle speed is found to be wrong, the mechanic is instructed to start looking at various components that could be defective. No adjustment option is talked about or provided in the service manuals.

    The idle speed is stored in the ECM, and it cannot be changed unless you have the tools to perform reprograming. The Consult tool that is used by Nissan mechanics does not provide this capability (unless the service manuals somehow fail to mention it.)
  • y2ksey2kse Member Posts: 104
    If I read your post correctly, it appears that the Nissan Rep has the ability to reprogram the ECM and actually does so when he raises the engine rpm. If that's the case, does the Nissan Rep also have the ability to reprogram the ECM to close the idle control valve when the gas pedal is released and slow the opening of the valve when accelerating from idle speed?
  • davedznydavedzny Member Posts: 41
    Kev, the first time the Nissan DTR Rep came down to look at my car he raised my idle speed through the Consultant. We were in the car together for a test drive, and I pulled over and pointed out to him that the car seemed to idle slow. He went to a screen on the Consultant to check the idle speed, made sure my lights and A/C were off, and raised the RPM by pressing buttons on the Consultant. The Consultant gives a specified range of "legal" idle speed, and then he was able to raise it by pressing the buttons, and still keep it within that range. I guess a regular Nissan mechanic can do it as well, but I am sure they have never done it and would have to print out instructions. Maybe it was an update to the service manual, or a procedure that isn't even mentioned in the regular set of service manuals, but I know it can be done.

    My Rep also had a whole set of printed instructions on how to flash my ECU on the car the right way when he was there the second time. It was funny, because the voltage for the actual Consultant tool has to be above a certain voltage or else you will fry the car's ECU! So of course, our Consultant tool was off by .1 volts requiring a recharge of it before the reprogramming could begin! I was kind of hoping he would fry my ECU..... Does the service manual mention the steps necessary to reprogram the ECU?

    As far as controlling the idle motor, I am not sure if that is possible. When the idle speed is adjusted, I believe you are basically adjusting the point of where the plunger on the end of the idle motor stops to rest against the throttle butterfly shaft. Once you touch the gas pedal ever so slightly (.002-.006" clearance), the closed throttle switch turns off (meaning the computer sees you are off idle now), and the ECM takes control of the idle valve by measuring and setting set number of "counts" that the plunger has retracted to allow more air to flow. The higher the "counts" value, the more the idle air valve is opened and thus more air is flowing.

    From what I remember of the readings I saw on the Consultant, the counts shot up from 13 at idle to about 70 or so right away proving Kevin's theory of the "overly aggressive" idle valve. I don't think there is a way to actively control the "counts" of the idle motor short of intercepting the signals sent from the ECM to the idle valve and modifying them. I don't believe that is possible to do interactively with the Consultant, but I'll definitely ask my Nissan Rep to find out for me from the DTR Rep. Who knows nowadays, since my first TPS adjustment was done by a Nissan mechanic, and he adjusted my TPS manually by applying vacuum to the plunger for the throttle shaft "pullof valve", and then using a feeler gauge to check the gap. When the DTR adjusted my TPS the second time to the tighter .002-.006" spec, he did it all through the Consultant with the engine running.

    BTW, whatever happened to our buddy joenissan? It's funny, but I think Kevin and myself know more details about the Maxima and proprietary Nissan tools then our resident Nissan Tech does. Oh well, I would be interested in hearing his opinions and knowledge of what we are discussing, but he doesn't seem to bother with us here anymore. I am not being sarcastic, but am just wondering why a Nissan tech who claimed that driveline lash was the cause of our problem has not responded since Kevin's post.

    Dave Z
  • bigk200bigk200 Member Posts: 170
    We will never know for sure, but I think the reprogramming capabilities that you described is something that Nissan does not generally allow their regular mechanics to do. On the other hand, if Nissan were to issue a TSB for reprogramming of the ECM, they would no doubt empower the regular mechanics rather than send service reps all over the place.

    Perhaps the regular mechanics have the ability to reprogram, but they can't do it because of EPA certifications and such. Who knows?

    One thing that that I know for sure is that the service manuals don't breath a word about this capability.
  • bigk200bigk200 Member Posts: 170
    I don't really know the answers to your questions. I wish I did.
  • y2ksey2kse Member Posts: 104
    Thanks for the information. I'll be interested in hearing what your Nissan Rep has to say about the possibility of adjusting the action of the Idle Control Valve.

    I share your observations regarding Joenissan's absence. My experience of Joe is that he doesn't like to have his positions challenged.

    Please keep us posted.

    Bruce...
  • gnr0gnr0 Member Posts: 4
    I picked up my 01 SE three days ago. I don't notice the fuel-cut problem getting on or off the highway, even when feathering the throttle on long ramps. But in stop and go traffic, there is definitely a surge-stop that is hard to control. It is annoying, considering that it sounds like Nissan could fix it. But it is a GREAT car, otherwise.
  • bigk200bigk200 Member Posts: 170
    Keep us updated.
  • y2ksey2kse Member Posts: 104
    10-4
  • joenissanjoenissan Member Posts: 313
    After all my denying the there's a problem with the 5 speed, our rep seems to know all about it, claiming there have been NUMEROUS complaints on the subject. Although nobody seems to know the cause, or even in some cases...all the symptoms, the rep seems to believe it's simply an ECU problem. He also stated that the ECU has NO changes for 2001 so, they're the same in that respect. I'll let you all know what, if anything, I find out from him.

    Joe
  • y2ksey2kse Member Posts: 104
    Did the rep say that Nissan is working on a resolution? If not, is he open to suggestion? Do you think he'd be interested in the information contained in Post #2 in which bigk200 describes the real cause of the fuel-cut condition in depth? Would you be willing to present that information to him?

    Bruce...
  • joenissanjoenissan Member Posts: 313
    In fact, I printed bruces reprint of the "Fuel Cut" post. You can be sure I'll get it to him.

    Joe
  • bigk200bigk200 Member Posts: 170
    I already know what is wrong with the car. Just read my post #2 at the beginning of this thread.

    Its nice to know that your rep is at least aware of the fuel-cut problem.

    Here is an idea: print out a copy of my post #2 and give it to him. All that I ask is that you give credit to me as the source of the information. My e:mail address is swallow@sky.net.

    Also tell him that copies of that post have been sent the major auto magazines.
  • bigk200bigk200 Member Posts: 170
    Joenissan,

    Actually, post #2 was made by me. Not Bruce. You made the same mistake regarding my diagnosis of the the "chirp" noise that someone has on the general Maxima thread. You thought that I was Bruce.

    Bigk200 is not y2kse. We are two different people. Bigk200 (Kevin) is the one authored post #2.
  • joenissanjoenissan Member Posts: 313
    Got it.

    Joe
  • dukehouston2dukehouston2 Member Posts: 36
    Took the invite and came over from part 10, bottom line how bad is the fuel cut-out problem on a new 01 Auto. SE? I'm expecting mine in about a week to 10 days, and how do I test drive it to test it, I remember my 95 Max auto. used to bounce between 2000 and 3000 on level ground, when I let off the gas. BTW my new 01 like my 95 will have Ca. emissions, make any difference?? Thanx
    Duke
  • y2ksey2kse Member Posts: 104
    Thanks again for carrying this forward. Perhaps Kevin's diagnosis will carry more weight with the District Rep if it comes from you.

    By the way, I'm flattered that you keep mistaking me for Kevin. But I'm certainly not in that class. I have neither the knowledge nor the tenacity to have accomplished what he has accomplished.

    Bruce...
  • y2ksey2kse Member Posts: 104
    The fuel-cut condition is not as pronounced in Maximas with Automatic Transmissions. I know that because my wife has a 2K Maxima A/T. Her engine cuts fuel at around 2800 rpm like mine does, but it drops to 1500 rpm and then holds steady between about 1500 rpm and 1700 rpm rather than dropping straight to idle.

    Perhaps bigk200 can shed more light on this.

    Bruce...
  • davedznydavedzny Member Posts: 41
    Hey all. I had a thought this morning. I was wondering to see about hooking up the Consultant to a Maxima that has either been shut off all night, or at least for enough time that the engine is dead cold again. As Bigk200 says, it is possible to have success with the 3000-2000 RPM test when the engine is first started cold. I am guessing this is due to the ECU being in open loop for this period, and the ECU does not really start to use the reading from the various sensors in open loop to make real time fuel calibration changes.

    I know the Max warms up pretty quick and probably kicks into closed loop within a short amount of time. However, the neutral test can be done successfully for probably at least 5 minutes after a cold start. I do not know if the coolant sensor temp has to also reach a predetermined reading before the ECU starts "taking control" of the various actuators of the engine control system (idle motor, injectors, egr, etc.)

    What I want to see is a comparison of the data readings when the car is first started cold and can pass the neutral test, and when it is warm. I think the best readings to grab would be the following: TPS voltage, Closed Throttle Switch, MAF, Idle Counts, Injector Pulse width, Engine Load, Coolant Temp, RPM, Closed/Open Loop detection, and probably some others I can't think about this early in the morning... lol I have a strong feeling that the idle counts will be no where near as high when the engine is in the cold state as compared to when it is warmed up.

    Joenissan, maybe you would have the time to run this test with the Consultant? Also, I am pretty positive that your DTR is the same one who has worked on my car twice. If his name is Carlos, he'll know my Sterling Mist headache.... lol

    Also, I believe 2000 is the first year that Nissan is using an ECU that can be reprogrammed or "flashed" while in the car. Many other manufacturers have been doing this for years, so maybe Nissan isn't used to having to come out with updated ECU programs like the one we need. In the past, I believe the whole ECU was replaced.

    Dave Z
  • bigk200bigk200 Member Posts: 170
    I have never actually purposefuly run the stationary neutral test on a cold engine. All I know is that it changes the results.

    In my estimation, it will still fail the 3000 to 2000 neural test, but just at a different rpm.

    I do recall however that I could actually raise the rpm's from idle to 2000 and hold it there when the engine is cold. Going from 3000 down to 2000 might be a different story however (ie. can't be done with a cold engine or a warm engine).

    Your results with a cold engine might be unpredicatable and you will only get one try every 2 or 3 hours.

    All in all, I think I have sorted out what the exact source of the problem is, so it comes down to Nissan either deciding to make it right or ignoring it.
  • davedznydavedzny Member Posts: 41
    Well I dug out all of my videotapes of my Max and three other 5 speed Maximas that I have to see the comparisons again of the neutral 3000-2000 RPM. I am lucky enough to have had three other members of this board meet up with me to compare cars and participate. Of course I had "Maxima Envy" because they were all fully loaded, and I only have the C&C package... :(

    Basically two of the cars would drop @ 2800 RPM right down to 1500 RPM steady, and sometimes lope @ 1500 to 1700 RPM back and forth with steady pressure still on the gas pedal. One of the cars actually dropped RPM's right as it reached around 2050 RPM or so down to 1500 RPM with a 1500 RPM to 1700 RPM lope as well. This car did this two times; the third time it also dropped @ 2800 RPM. My car ALWAYS drops @ 2500 RPM right down to idle; it has NEVER stopped at 1500. I also feel a slight stumble in the engine while the car passes 1500 RPM on its decent to idle.

    Back to my post on the difference in data readings from a cold and warmed up engine. On my first video sent to Nissan, I began videotaping with my car started up for the first time of the day after being in an indoor garage all night. After 30 seconds of driving, I immediately pulled over and did the neutral tests. With the car still cold in this state, I could easily hold the RPM @ 2000 RPM in neutral. I could also bring the RPMs from 3000 down to idle or any other RPM that I wanted. After about another two or so minutes of driving, the car warmed up enough that it would fail the two tests. I still would love to see someone do some data readings on this, cause I am sure that the difference would be in the IAC motor counts thus proving Bigk200's theory to be correct. Let us all remember that he is also the one who came up with the two neutral tests.

    I haven't been able to get in touch with my Nissan Rep yet, but I am still trying to see what the next step is. Let them mess with someone else's car for a while, and take mine only if they need it. After having the car in for this problem for Four(4) times already, I'm tired of wasting time with them at the dealership. The Nissan USA engineers have to get a kick where the sun dosen't shine and figure this out for themselves.

    Dave Z
  • 29632963 Member Posts: 37
    Has anyone noticed that Edmunds' just introduced it's review of the new Maxima's without a single mention of the problems associated with the 5 speed?

    Has anyone seen a '01 Max review in any of the major auto mags., and if so, is there any mention of the dreaded "fuel cut" problem?
  • bigk200bigk200 Member Posts: 170
    You wrote that one of your videotaped subjects had a throttle that could be controlled down to about 2050 rpm. I would bet money that it was one of your earlier videos when you were not as careful about external loads. Perhaps the radiator fan (ie. electrical load) or the air conditioner was running during this test? I have not yet found a Maxima that can pass the test from 3000 to 2000 rpm.

    Sometimes someone will post that their car can pass this test, but when I challenge them, they either disappear or report back with findings similar to everyone elses.
  • y2ksey2kse Member Posts: 104
    It's not unusual that Edmumds has not yet tested a 2K+1 Maxima 5-speed. Keep in mind that the test they ran on the 2K Maxima 5-speed, the test that first described the fuel-cut condition, was conducted in connection with an article discussing the disappearance of 5-speeds in general. Other 5-speed makes and models were tested for the article as well.

    My last communication with Chris Wardlaw, Editor-in-Chief of Edmunds.com, took place on September 22nd. He said he was interested in pursuing the fuel-cut issue but he asked that we give him a couple of weeks to get through the 2K+1 reviews first. I thought I'd give him about a month before sending him another e-mail.

    Bruce...
  • 29632963 Member Posts: 37
    Good deal. Hopefully, Chris will pay special attention to the detailed descriptions of the "fuel-cut" issue (mentioned in this forum) when assessing the problem and reporting on the need for Nissan to step up to the plate and offer a fix.

    After all, although we represent just a fraction of total Maxima sales, the concerns of 5 speed owners should (ideally) mean a whole lot to a company that markets their product as a "four door sports car".
  • y2ksey2kse Member Posts: 104
    Mostly what piqued Chris's interest was the fact that Nissan misinformed the author of the article with respect to the real cause of the fuel-cut condition. At this point, it's impossible to tell whether Nissan did so deliberately. It's arguable that they didn't know what the real source of the problem was at the time the article was published. But Nissan is out of excuses now. And Edmunds is under an obligation to its readers to stop the spread of further disinformation.

    I believe Chris takes this obligation seriously.

    Bruce...
  • opimaxopimax Member Posts: 73
    they certainly may work with mine, I only use it on weekend so it won't be missed as much.

    Mark
  • davedznydavedzny Member Posts: 41
    Well today was our first "cold" day in NY. Temperature was in the 40's all day long. My car is parked in an indoor garage overnight. I drive to work today and park outside as always. I get to my car after work and go to start it up. The thing cranks for 15 seconds, but does not start. I wait a few seconds, and crank again. This time it starts after 5 seconds, but the RPM's instantly jump to 1500 RPM and stay there. There was no "flare up" to 2000 RPM upon starting like normal. I know something is wrong. While driving, the RPM's hang even longer on shifts and the RPM increase on shifts is now 500 RPM instead of 300 RPM. Also, when coming to a full stop the RPM's stay @ 1000 for about 5 seconds before coming back down to 800 RPM idle speed. The car is driving itself even more with the throttle then it ever did. There is no "coast" ; only acceleration or always on or near the brake pedal.

    I knew Nissan was gonna mess up my car with that reprogramming. Ironic that the reprogram that they used was supposed to fix a cold driveability complaint, which of course I never had. The car drives now like it thinks it's -20 in Siberia!

    I just left a real nasty voice mail with my Nissan rep. Time to go looking for another car soon I guess. Does Nissan mean "incompetence" in Japanese???

    Dave Z
  • bigk200bigk200 Member Posts: 170
    Thats the way that my car drives after they did
    their "fix" back in February (or was it January?).

    Anyway, sometimes things can get a little whacked
    for some reason and it is best to stop the engine
    and restart it. (By stopping, I mean turn the key
    all the way to the off position and wait 2 or 3
    seconds before restarting.) Sometimes that helps
    to get everything reset.
  • greforgrefor Member Posts: 34
    I am in the process of buying a 5 speed SE and have been following the conversations here for the past month or so. I was just skimming through the editorial section of the web-site and found an article titled "Where are all the manual transmissions" which tests an auto GXE against a 5 speed SE. In the middle of the article in italics, it has a 'side note' stating that while testing in the 0-60 mph test, the SE inexplicably dropped rpms. Nissan attributed it to a faulty throttle position sensor. Was everyone aware of this article? I did not see mention of it lately. Was this brought up earlier?
  • kostyakostya Member Posts: 23
    See posts #38 and #39 in this topic (1698).
  • y2ksey2kse Member Posts: 104
    I still haven't heard from my District Rep. I spoke to my Service Writer about it today and he seemed somewhat surprised. He said he'd put in another call.

    I'm beginning to get the feeling that the District Reps have given up on trying to find a solution for the fuel-cut condition and are trying to ignore the issue. Anybody else getting the same idea?

    Bruce...
  • bigk200bigk200 Member Posts: 170
    I got the same idea from day one. Nissan-USA has never taken the time to understand the problem.

    This engine/transmission is only available in North America, so if Nissan-USA doesn't tell Japan about it, then the design engineers will never know that the problem even exists.

    I seriously doubt that Nissan-Japan has even heard of the problem yet. The real problem here is Nissan-USA.
  • marccuremarccure Member Posts: 1
    Hi, I've been reading this thread with interest. I have also noticed the abrupt "fuel-on/fuel-off" transition in my 2000 SE 5-speed in every gear. I haven't bothered to do the 3000-2000 RPM test but I have no reason to believe I'll get results that are any different from what others have reported on this thread.

    I have a friend who drives a '96 or '97 Maxima automatic. In the past, when I've ridden in his car, cruising on the highway, I've felt what I always thought was him getting on and off the gas periodically to maintain speed. However, now that I know about and have experienced this "fuel-cut" behavior in my car, it makes me wonder if what I was feeling in my friend's car was the same thing that's happening in my car. It feels the same, anyway.

    I hope Nissan comes out with a revision to address this issue in the 2000+ models. I'll mention it to my dealer next time I go in for service and see how I can proceed from there. Any other suggestions would be welcome as well.

    Marc
  • joenissanjoenissan Member Posts: 313
    I wasn't thinking so before but....it's been awhile, and I still have gotten no response from out rep either. Maybe Big is right...seeing as the Maxima in 5 speed form is only available here,( It is avail. w/the 3.0 VQ elsewhere, just not the manual), it may take a while to get through....lol...I just wish I could experience (or understand fully), the fuel cut problem.

    Joe
  • y2ksey2kse Member Posts: 104
    The only way we're going to get a response is if we remain patient and persistent.
  • davedznydavedzny Member Posts: 41
    Well, as we all expected and hoped for it not to happen, I received a voice mail back from my Nissan Rep a few minutes ago. I called her up a few days ago and told about my recent cold driveability problems and said either you repair this car or I will go to arbitration/lemon law.

    Well the message she left says they will send back the DTR Carlos to set my car back to specs, but they REFUSE to pursue the fuel cut issue any further and have no interest in Kevin's findings. After they reset my car, they will consider the issue closed. There is to be no more "fixes" for the fuel cut problem as far as I understood.

    I will not take this as the end. I am in a lease with this piece of crap, and refuse to be stuck with it for three years. I will go to either arbitration or lemon law, and will be taking this matter up with as many publications and officials as I can. I might also start a class action suit. Whoever wants to help is more then welcome. Don't let Nissan take your money for a defective car.

    Dave Z
  • bigk200bigk200 Member Posts: 170
    You lead the way... I'll sign up for the class action law suit.

    Nissan is a "crap" company. They treat their customers like dirt. This is just one more example.
  • joenissanjoenissan Member Posts: 313
    Ok folks...here it is, the answer I've gotten for my rep.
    From what I'm being told, there have been "Hundreds" of inquiries about a fuel-cutoff condition in the 5th generation Maximas w/5 speed trannys. And although I don't quite understand it, or the answer I've been given...here it is:

    The drop in RPM between 3100 and approx. 1500, is done by the TPS, not the ICV, and is not a "glitch" (as he put it). It has something to do with the variable intake which, so it seems, opens to a short runner about the 3100 RPM mark. he also said that there is a TSB on some "programmable" ECU's that have been causing similar conditions, and are currently replacing these ECU's.

    That's what I got, for what it's worth. This guy has always been a real brain when it comes to these type of concerns but...if there's something else out there that he's not yet aware of, he says: "I'm sure I'll be made aware of it at a later date".
    Let me know what you think !

    Joe
  • joenissanjoenissan Member Posts: 313
    Should have read "long runner"
  • opimaxopimax Member Posts: 73
    1st, thanks for this info. I would think we need to know how to identify the ECUs that are in need of replacement. Is their any more info on the TSB, number or just more info. What about the units that drop directly to idle and don't stop at 1500? I am missing anything Kevin, Warren....?

    Mark
  • y2ksey2kse Member Posts: 104
    I'd also like to know more about the TSB you referred to regarding "programmable" ECUs. If you can get me the NTB number for the TSB, I'll have my Service Writer track it down and send me a copy. Then I'll forward it via e-mail to anyone who wants a copy.

    Kevin, what do you think of the "long runner" theory? Does it sound right to you?

    Bruce...
  • bigk200bigk200 Member Posts: 170
    I appreciate your asking this guy about the fuel-cut issue.

    He is correct with his satement that the fuel-cut is caused by the TPS. That is exactly what happens when the "closed-throttle" position is reached on the TPS.

    However, I do not agree with his opinion that this has somthing to do with the variable intake system. I thoroughly checked out this possibility, and I stand by my assessment that the engine is getting too much air through the idle control valve.

    If I discover something that changes my mind, I will be the first to admit it. I'll keep you posted.

    Did he really say that they have received "100's" of inquiries about this? If that is true, then I am somewhat encouraged, but it is discouraging that Nissan doesn't really understand the problem very well. If they don't understand it, then there is little chance that they can really fix it properly.
  • bigk200bigk200 Member Posts: 170
    I don't really agree with the long runner assessment, but I'll work my brain a while on it.

    I always like to be thorough, and in this case, I want to be doubly sure.
  • joenissanjoenissan Member Posts: 313
    Y2K....There is acually a few TSB's: NTB00-052, NTB00-041, and NTB00-008. All seem to have something to do with either the ECU, and/or the Idle speed control unit.
    Those are just the ones I picked from the Maximas short list of TSB's. The rep didn't know the TSB offhand.

    Big....yes...Those were his exact words... "Hundreds"

    Joe
  • kostyakostya Member Posts: 23
    Hello guys,

    I am about to register the web cite NissanMaximaProblems.com The cheapest registration I found so far is at
    https://webcountry.net/1dollarsign/newsign2.shtml and it is $61 for 1 year.

    Anybody wants to chip-in?
  • bigk200bigk200 Member Posts: 170
    Absolutely. Let me know where to send the check.
  • kostyakostya Member Posts: 23
    Hello Bigk200,

    could you please send me your e-mail address? Mine is MH3023@hotmail.com

    See ya!
  • y2ksey2kse Member Posts: 104
    Thanks again. The correct TSB number relating to the reprogrammable ECU is NTB00-052. I've got my Service Writer looking it up now. He said he'd fax it to me as soon as he finds it.

    I'll keep you all posted.

    Bruce...
  • y2ksey2kse Member Posts: 104
    Help me out here. I don't mind pitching in to create a web site to air our problems, but what advantage would we gain by doing so?
This discussion has been closed.