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Comments
there is a part one and it is step by step.
Thanks
EGR valve is one possibility. It can be removed and cleaned with carb cleaner. Check the tube for deposits under the EGR.
2014 Malibu 2LT, 2015 Cruze 2LT,
And you will have to pry it on. Just make sure you pry it on the tension pulley so you are against the back side of the belt and not on the inside ridges.
Good Luck. :shades:
The FPR is the light aluminum colored thing on the fuel rail in right in the middle of picture going across and about 2/3 of the way to the right.
EGR valve picture. On exhaust pipe on back of engine close to throttle body end. Has tube going to air intake.
2014 Malibu 2LT, 2015 Cruze 2LT,
2014 Malibu 2LT, 2015 Cruze 2LT,
It starts on 1st turn of the key and runs very smooth.
I do hear some engine knocking, sounds like it is coming from somewhere on the top end passenger side. The knocking starts when I put it in drive.
I also have an oil leak from somewhere, it is also on the passenger side. I got underneath and cleaned around the oil pan and oil filter but the leak is coming from somewhere above. I didn't see any leakage around the head covers.
I am having a hard time locating where the oil is coming from. Any ideas on how to narrow it down?
Thanks in advance
Doug
Thanks for the info I will check out the oil sensor.
I don't know the history of the engine, but it runs smooth no hitches at any speed and no smell of hot or burning oil coming from anywhere. I got the car for song and have another I drive regularly so I can take my time with the LaSabre. Took it for a small road trip to Fresno (about 800 miles round trip) the ride was so smooth all my passengers abandon me to sleep!
I will let you know the outcome of the oil sensor
Doug
I have a '97 Regal with Plain Jane Kelly Springfield tires. Great tires, quiet, smooth, and I can drive any where in ice and snow.
I cannnot drive my 2003 LeSabre in ice and snow. Tires.....Used Car "salesman" tells me they are new. They LOOK like good tread, etc. BUT the LeSabre is a heavier car (?) than my Regal and the LeSabre is useless in snow or ice. Dangerous is a better description.
Would I be safe in buying new or similar tires for my LeSabre?
Any thoughts would be appreciated.
Fred
2014 Malibu 2LT, 2015 Cruze 2LT,
Take off a spark plug wire. Use an old plug or remove one of yours from the front. Put the plug on the metal part of the motor and have someone crank while you look for a hot blue spark.
Check for injector pulsing by using a 197 running light bulb. The little ones about the size of a pencil with two wires on the side of the glass for contacts. Straighten the wires and put them into the injector connector for one of the inejctors. Have someone crank. Does the bulb flicker with the pulses.
Check for camshaft rotation by looking into the oil filler opening while someone cranks the motor. Do you see the lifters rocking indicating the cam is turning.
Get a fuel pressure gauge and connect it. Crank the motor and see what the pressure does.
You say that you have spark. You didn't say how you verified it--I guess I see that the flashback was due to ignition... But if you have spark, your problem is not failure of the crankshaft position sensor.
There is a jumper in the engine compartment for connecting battery voltage to the fuel pump to bypass the other relay for fuel pressure.
Air. Fire. Fuel.
2014 Malibu 2LT, 2015 Cruze 2LT,
I now suspect those throttle body bolts aren't tight enough but think something else is going on. After some serious violation of certain a commandment (Hell must be run on starting fluid) I am now pondering the next steps. Do a quick compression test provided it starts, smoking and all. Tighten those throttle body bolts to 89 in-lbs and plugging the recirclation pipe from the exhaust to the throttle body, because I don't wish to recirculate smoke like that back into the throttle body. So by now you're all suspecting me to find a blown head gasket, right? However, I have to tell you that my oil level did not increase as a result of the engine running, by leaking antifreeze back into the block. Oh yes I did lose another 1/2 gallon of it this time but where did it go. All out the tail pipe? I doubt that but where? Anybody have an idea how else antifreeze is getting into the intake valves. Is it the gasket underneath the bottom intake manifold? I am at my wits end here and ready to call the wrecker but what is holding me back is that it's still such a nice looking car. Any suggestion?
I don't see mention of something really important. Did you change the LOWER intake gasket while you were in there?
The upper plenum has gaskets under it between it and the lower aluminum intake and a gasket between it and the metal throttle body.
The lower metal intake manifold has gaskets between it and the two heads that seal around the water openings that circulate to cool. IT also has strip gaskets at the ends and corners to seal the oil inside the gallery below it. The lower also has an elbow made of plastic that has o-rings around its ends that seal it into the lower intake and into the bracket for the idle tensioner. The elbow usually breaks when you try to remove the parts. Dorman makes replacements available for few dollars at Advance, etc. The are on the HELP rack that's in many of stores sometimes.
The lower gaskets may be leaking. The white smoke after the car starts is usually from coolant that got moved into the exhaust system. IT will smoke for a few minutes until the parts and pipes are all up to full temperature and have boiled away the oily coolant.
Your dilemma is to determine if you still have a leak in the lower intake gaskets against the heads. The parts store should have recommended you change everything.
Note. The upper intake had a reduced size EGR pipe to put into the lower intake, I hope. Did you put that in to lengthen the life of the upper?
Next. Change the oil. You have gotten coolant into your oil and probably a good amount. Drain the oil. Replace with cheap stuff while you try to troubleshoot, because you'll want to change again soon to get coolant out of the oil before it hurts the bearings more.
If you do go ahead to replace the lower gaskets, GM has an aluminum gasket set that replaces the soft earlier ones. That's what you want. I was told FelPro also sells that type gasket.
I think the 1/2 gallon loss may have been an air bubble from the heater and engine getting out. Check your radiator level again. To purge the heater, when the engine is thoroughly hot after driving, rev it to 2500 for 15 seconds at a time. Do this 5 times. That should move water into the heater and force all the air out.
Be aware of the coolant level as you start driving, especially after the motor has come up to temperature and operated under pressure.
You have an option of removing the new intake and replacing the lower gaskets and then reinstalling the new upper with the same gaskets. Note, when doing the lower gaskets and sealing with the sealer at the corners meeting the strips on the ends of the gallery, let that dry overnight before putting the metal lower back on.
Or you can drive the car to see if you are getting leaks.
Lots of cars have been damaged from the bearing corrosion due to the coolant in the oil. So flush that old oil and filter and put in clean, cheap stuff. Then I'd repeat every 1000 miles until I was sure there was no additional leak from the lower.
2014 Malibu 2LT, 2015 Cruze 2LT,
I did not replace the bottom gasket. I didn't thnink I needed to. Me bad....There is indeed a bent plastic pipe in the intake plenum that slides into the hole on to the bottom of the MAP sensor on one end and hooks on the two gasket clips, but I have one mysterious part left over that fell on the floor as I took off the plenum the first time. It is a small 3 to 4 inche black steel straw (pipe). I could for the life of me not figure out where it came from. Is that perhaps what you refer to as a reduced size EGR pipe, or is that the plastic bent pipe to the bottom of the MAP.
So could you please expand a bit about the reduced size EGR pipe, I'd would greatly appreciate that.
... and do you think the torques setting of 24 in-lbs on the trottle body are correct? That sure seems rather loose to me. The documentation seems rather vague. I saw too many statements depending on model and engine Vin. The Autozone documentation at least had something while the manual was clearly wrong because it had a much older manifold with hoses in the figure. Anyway, thanks again for your reply.
The tube that comes out of the bottom of the PCV valve (MAP is on top on cover) sucks air from the engine internals to the incoming air to be mixed and taken into the cylinders.
I don't know what the black straw is that you found.
this is the reduced size EGR tube that sticks up out of the lower intake into the plastic intake you had off. The smaller size keeps the hot metal away from the plastic of the intake manifold to keep it cooler.
Notice the two different sizes of reduced EGRs in this kit:
http://www.ineedparts.com/auto-parts/intake-manifolds/gm-intake-manifold-kit-178- - - - 06.html
2014 Malibu 2LT, 2015 Cruze 2LT,
Contact the store where you bought the upper intake.
Or call a dealer.
I know they have had problems with sealing on later cars with the upper to the throttle body. I believe I tightened mine on the 98 on a Dorman to about the same as the upper to the lower, 89 ft. lbs.
2014 Malibu 2LT, 2015 Cruze 2LT,
Thanks, OrangeUp.
p.s. on the last note I'm sure you meant say 89 in-lbs (just so nobody else tries 89 ft-lbs and cracks the intake plenum)
89 IN-POUNDS just like the other screws on the upper intake is what I meant to type.
2014 Malibu 2LT, 2015 Cruze 2LT,
Changed oil, drained radiator, did a compression test. All cylinders between 115 and 125 psi, which is good news because it appears the head gaskets are intact.
So, I took the throttle body off first, to take a look in the intake plenum and indeed coolant all over again. Nice trick here, was to siphon out all the coolant with a small clear plastic hose into a steel can that's on the floor out of both sink holes that hold the 2 hidden bolt to the lower intake plenum, it prevents a mess when I take the plenum back off. From the looks of it the coolant came up past that EGR pipe and/or past the plenum and throttle body gasket that I think I under tightened last time. I can now take the rest off including the bottom intake manifold while I am waiting for those parts to come in.
Note: I also siphoned the gas out of the fuel rail through the Schrader valve, to prevent spilling gas when I take off the fuel rail.
2014 Malibu 2LT, 2015 Cruze 2LT,
Since I ordered the combined kit I think there is even an additional sleeve in the second kit. Anyway the kits are not here yet so I'll see it when it gets here. There was quite a bit of sludge on the old seals which I took it off. They looked bad and the rubber was in flat, somewhat melted condition. I think you were right that those were leaking as well. That is where I am at right now. Cleaning and waiting for parts. Later. Thanks.
The plastic elbow you purchase separately. Some cars use two elbows so kits may have both elbows AND o-ring sets.
2014 Malibu 2LT, 2015 Cruze 2LT,
Also if a heater core for the same car is going out, will it only leak on the passenger side or can it leak just on drivers side as I am getting alot of water just in the middle of the driver floorboard and behind the driver in the same spot.
Check under the firewall area of the car to see if it's dripping out the AC drain tube? If you drive and park, there should be a spot of water there after a few minutes. The AC drain tube is closed but the weight of water inside opens it and it drains out in spurts sometimes.
Put a soft wire or something up into the drain tube to open it.
2014 Malibu 2LT, 2015 Cruze 2LT,
Parts are in. Upon inspection the things you posted all came together. I replaced the EGR pipe by just using a regular vice grip and carefully twisting it. ( Did you know vice grips were invented in my home State - Nebraska, it's is a life saver tool. ) The MAP sensor took some work mixing new parts from the kit and old parts. This combo kit has a much better engineered Plenum/UIM and the LIM strip gaskets are a metal frame. I especially liked the throttle body gasket in the UIM, that should seal well. The gasket sealant for the corners of the LIM are drying overnight, so I can start re-assembling tomorrow. Some parts of the kit must clearly be for other models because the didn't make sense? It even came with a new gasket and O-ring for the thermostat. Well, in a couple of day my twin girls that just turned 16 could be sharing this ride. Their dying for me to get done and I am tired of heaving my car hijacked every night. :-) Thanks.
I suspect the sending unit is defective.
2014 Malibu 2LT, 2015 Cruze 2LT,
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