Toyota Sienna Maintenance and Repair (2003 earlier)

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Comments

  • lunarmistlunarmist Member Posts: 41
    I have a 2002 Symphony LE whose front struts seem to have quite a bit of rust. Can other owners verify the same symptom. lift up the rubber "boot" that covers the piston inside the springs and you should see an excessive amount of rust on the top of the strut where the piston enters the strut. Should I have a concern ? It only has 22,000 miles.

    I just had the struts replaced on a ten year old vehicle with 130,000 miles and no signs of corrosion.
  • carnut36carnut36 Member Posts: 27
    I recently had my 60k mile service and my van had red coolant when I purchased it. When I got the van back, the dealer put green coolant in it. They told me that's the only kind of coolant that they use now. They do sell the red coolant at the parts department though. Is it a problem if they use the green stuff? I thought the red coolant had some special additives.
  • sj1bj1sj1bj1 Member Posts: 20
    I called my dealer to report the TSB (thanks everyone for the info) to have my drums replaced on my 2000 Sienna. He was surprised to find it in the computer and hadn't heard about it. Unfortunately, I got the same story that mine isn't covered because I have 65000 miles on my van. I pleaded with him and he pulled my history showing I had been in there at 20,000 and 30,000 miles complaining about my squealing brakes. They offered to replace the drums with no charge on labor, I just have to pay the $200 plus charge for the new drums. I called Toyota of America and filed a complaint, but got no where with them to get mine replaced for free. They said if the dealer is willing to replace them at no labor charge that is the best they can do and will side with the dealer and not me. I'm just looking forward to backing out of my driveway silently!!
  • freebirdfreebird Member Posts: 77
    The "Toyota Red" is a non-silicate coolant which is good for the water pump seals in your Toyota. It is the only stuff that I use. The "long-life" brands, like the Prestone orange product is also safe to use. The traditional green coolant should not be used in your van (as well as should have been flushed and service before 60,000 miles....) I go with a 2 year or 30,000 mile maintenance cycle on my Toyota van and truck.

    Will you see any problems - probably not. I am really surprised that a Toyota dealer did not use Toyota red. I would call the service manager at the dealership. Then I would search for a new dealer.
  • carnut36carnut36 Member Posts: 27
    When I brought this to the attention of the service advisor, he just told me that's the only coolant they use in all of their cars. Well what could I do? They certainly charged me the price of the red coolant. I didn't want to make a scene at the time so I contacted Toyota via their website and asked them about this issue. Maybe there is a silicate-free Green coolant that I don't know of because I'm no mechanic, just a concerned consumer. Toyota Corp. replied within a day and recommended that the red coolant be used. They also told me that this issue was referred to my dealership and the dealership would be contacting me.

    That same day, a customer service manager called me to ask me what the problem was, I asked her why I didn't get the Red coolant and if the green coolant was silicate-free. She went to ask the service advisors, and when the customer service mgr. came back she said they would change my coolant to the red type free of charge if it would make me feel better. Note that there is no admission of guilt nor answer to my silicate question. Needless to say, I'm scheduled to have my coolant changed. Most likely, it will be the last time I visit that dealership.

    I'm not here to slam any dealership but if anyone wants to know, it's located in Tustin, CA. Consumer beware!!!
  • gmacostagmacosta Member Posts: 14
    What year is the TSB for the sienna brakes for? My 2003 is starting to make noise , and my dealer says only 2001. He says he'll get back to me. I'm sure the same brakes were used in my 2003.
  • steverstever Guest Posts: 52,454
    I didn't check for other years, but we don't show it for the '03 Sienna (link). (We miss some now and then though).

    Anyone getting a fix for a different year?

    Steve, Host
  • cmh707cmh707 Member Posts: 2
    I am contemplating buying a Sienna, and was wondering if they still have problems with sludge buildup?
  • impalaimpala Member Posts: 7
    The TSB (Reference BR-03-005, Bullentin 1310) issued by Toyota Canada states it is applicable to 1998-2003 Sienna vehicles... it goes on to say the repair is covered under the Toyota Basic Warranty which is 36 months / 60,000 km.

    On the other hand, a colleague of mine had the drums replaced per the TSB, no charge, though his Sienna was out of the basic warranty. He wasn't sure which party actually paid for it under goodwill -- the dealership or Toyota Canada. In any case it was a win-win-win for all.
  • sj1bj1sj1bj1 Member Posts: 20
    I have a 2000 with 65000 miles. My dealer only gave me free labor to change the drums per the TSB. But my brakes still squeal. I will be returning it to service next week to see what they will do now.
  • freebirdfreebird Member Posts: 77
    only if you are slack in your maintenance.....
  • bigfrogbigfrog Member Posts: 27
    You do not have to remove the cowl. But you do need a good spark plug socket 2 3inch wobble extensions and a short rachet and a normal rachet. I got it down to about 20 minutes all 6 plugs. You must loosen the 2 support brackets move them out of the way to get to the coils/wires in the back. slide your extension and socket between the cowl and the intake. and get in the hole on the back side of the intake. The frist time is trickey.
  • bob57bob57 Member Posts: 302
    I asked one of the service managers last month if they were seeing any "sludge issues". He said he had been there a little over a year and saw two. Both were in excess of 45K miles and still had the factory oil filter installed.
    One customer said "But, I never had to add any oil".
    Er ah...
    Unclear on the concept...!
  • scoti1scoti1 Member Posts: 676
    "2914 of 2919 Sienna Sludge? by cmh707 Apr 23, 2004 (12:16 am)
    I am contemplating buying a Sienna, and was wondering if they still have problems with sludge buildup?"

    Are you planning on buying new or an older model? The 2004 had an engine redesign and I have not heard of any sludge problems. The 1998 - 2002 are the models covered under the 8-year unlimited mileage Toyota Sludge Policy. Many people blame the problem on owner's following the oil change recommendations in their manuals (5,000 miles severe/7500 miles normal) and state these engines need 3,000 mile oil changes to avoid an early demise.
  • sbrandonsbrandon Member Posts: 24
    From what I understand the 03 portion of the TSB refers to a 2003 TSB. So is this a new one or do we wait for the summer when Toyota had at one time stated they were coming out with a fix for the brakes?
  • freebirdfreebird Member Posts: 77
    In regards to changing oil - the manual also states to change the oil within a certain number of months also. I have not seen one documented (proof of oil changes and the date/mileage service was performed at)case where the user followed the maintenance schedule with regards to mileage as time and still had sludge problems.

    I know this issue has been beat to death, so I don't want to get into it again, but if anyone can point me to a site where this is documented, I'd love to see it....
  • impalaimpala Member Posts: 7
    The bulletin is dated 2003-11-12.
  • scoti1scoti1 Member Posts: 676
    Freebird, read the old Toyota sludge discussions in the archives.
  • sbrandonsbrandon Member Posts: 24
    fix TSB that was to be issued for this summer? I guess I'm confused as to why an '03 TSB was issued in 2004!
  • sj1bj1sj1bj1 Member Posts: 20
    I had my rear drums replaced,and are now silent, but now my front brakes are squealing, and only in reverse. What is going on here...
  • freebirdfreebird Member Posts: 77
    Are the pads worn out? Maybe the wear indicator is notifying you that they need attention.
  • gmacostagmacosta Member Posts: 14
    Drums were replaced today. My 2003 sienna had 10k when I first noticed squel from brakes. Suprisingly I told them I'm aware of TSB (through this site, thanks) and they said how I knew, I said through friend, and w/o any BS from them they did it. Like in the earlier post, I noticed they grabbed better, less slack when i apply parking brake too.
  • impalaimpala Member Posts: 7
    Not sure where you read that the TSB was issued in 2004. The one I mentioned was issued Nov 2003. I guess it just takes time for the news to spread, so by the time some of us get it fixed under the TSB, it is already 2004.
  • camry315000camry315000 Member Posts: 1
    Our 93 Camry just died at 315,000 miles. The transmission went out (never happened before - still original equipment. Engine still strong as ever and could probably do another 100,000 miles). Would love another Camry, but our family has grown, so its just too small for us.

    So we are considering another Toyota, possibly the Sienna. We can't afford a new vehicle, and would probably get a 98 or 99 model, if we buy. However, all this talk about problems with the Sienna has been scaring us off. After having such good luck with our previous car, the amount of problems people report here seems unbelievable to me. We are especially worried about sludge.

    We located a used 99 Sienna that did have a diagnosed sludge problem that was "repaired" under the 8 year warranty program at about 75,000 miles. The vehicle also had a new transmission put in at the same time under some type of recall. Vehicle now has about 95,000 miles. My husband test drove it and it pulls to the side (other people have reported similar problems with pulling).

    So I am wondering, if a Sienna has been "sludge repaired" under the Toyota 8 year program, did the dealer just clean it up? Or would they have installed new (but same type of equipment) as on original motor - which could lead to similar problem down the road, or would they have installed different reengineered engine parts so that the problem won't reappear later? If anyone else has had this fix and could respond, we would be appreciative.

    Regarding the transmission, I also have read about many transmission failures on the Sienna. Anyone with the new transmission put in under the recall - is it a new type so it won't die again in 80,000 miles? Or just another of the same?

    What is the fix for the van pulling to the side?

    I know the previous owners weren't very good at all about changing the oil until they had the engine fixed.

    Are we crazy for even considering this vehicle, or is it a good deal considering it only has 20,000 miles on the transmission and the "fixed" engine? Since the oil wasn't changed very often in the early part of this vehicle's life, is the van pretty much toast anyway, even with the fixed engine?

    Any help is greatly appreciated.

    Thank you.
  • steine13steine13 Member Posts: 2,825
    Stay beacoup the heck away from this one.
    There are "thousands" of these sludged engines, but they represent a tiny fraction of all the Toyota V6's out there.
    All or most of the sludged ones saw poor maintenance; therefore, the rest of the car is unlikely to have been treated well.
    The maintenance problem is particularly bad with minivans (no time, other things to worry about with kids) and with Toyotas (it's a Toyota it doesn't need anything!).

    Regarding your statement that you can't afford a new one; if you can't afford that, I'm not sure you can afford to pay $10k for a nice '99 with 80k miles, and then have to pay maintenance, repair, and the next vehicle sooner. A lot depends on your area and the supply/demand situation, but these tend to hold their value so well that a new one might make more sense.

    To illustrate; I bought a 98 in 2002; it was an LE with the usual stuff, no leather/sunroof, just the power stuff. The silly thing had 54k and brought $13+ at auction... by the time it's ready for sale, a dealer has $14 in it for his cost.

    9 months later, I bought one of the last 2003s brand-new for $21. It was a CE, but the equipment level was virtually the same. The new one was the better deal, and I know its history. This is just an example; I know you can't go and buy the old model; and the new one is pricier. Still, you want to consider a new CE with just the stuff you really need, it should be well under $25. Finance it as long as you have to, and since you appear to keep your cars "forever", you'll likely come out ahead in the end.

    Alternatively, buy a '99 Caravan/Voyager with the 3sp auto for under $5, skip the collision insurance, and hold your breath.

    You can check my profile for a (too long) treatise on this subject, but buying used Toyotas to save money can be very difficult.

    -Mathias
  • adjohanadjohan Member Posts: 2
    The power mirror and clock on my 2001 Sienna suddenly just died. Since both happened at the same time, I'm assuming/suspecting that a fuse might have blown off, and it is the same fuse for both. So, yesterday I looked for a blown fuse under the dash as well as in engine compartment. But I did not find any blown fuse! I have not check every single one, obviously. I was looking only at ones that most likely for either the mirror or clock. Does anyone know which one is the fuse? Or do you think that my suspicion is incorrect??

    Thanks,
    Adrianus
  • scoti1scoti1 Member Posts: 676
    Steine13, you stated that "The maintenance problem is particularly bad with minivans (no time, other things to worry about with kids) and with Toyotas (it's a Toyota it doesn't need anything!). "

    Do you find this to be true with all minivans or just Toyota minivans?
  • rickafoleyrickafoley Member Posts: 5
    My 2001 xle did the same thing in April. It was the fuse. It occurred when I was running an AC power adaptor for the kid's games. So your cig lighter is also out.

    I can't remember the fuse number (number 29 or 38), but it's a 15amp fuse located underneath the steering column. It's easy to tell if you have the correct fuse as the metal line in the middle is snapped apart. To replace, I used a spare fuse located in the box under the front hood on the right hand side.

    Very easy process using the yellow tool provided.
  • peterv527peterv527 Member Posts: 1
    We've owned a Sienna xle since March, 1999. In October ,2002 , our transmission failed at 50k miles and was replaced by the dealer under warranty. 2 weeks later, our torque converter failed and the factory replaced it . Toyota acknowledged the 3.0 v-6 had a bad transmission deisgn as evidenced by 2 free tranny replacements.
    Are'nt Toyotas supposed to be reliable? 50k is way too early for a trans failure.
  • gopackersgopackers Member Posts: 11
    I've got a remote for our 98 Sienna XLE that no longer works, battery in the remote is good. Is there a way I can reprogram it so it works with our van? This remote originally came with the van, but was misplaced for a while, so we went and got a replacement for it. Getting the replacement somehow resulted in this one no longer working when we found it again. So now I want to reprogram it.
    I heard there is a TSB on how to program the remotes for a 98, but have not seen the TSB. Does anyone have the TSB for this and can you send it to me? Is this something I can do myself or will I need to take it in to the dealer. Thanks.
  • sbrandonsbrandon Member Posts: 24
    Had the TSB replacement done for our '03 about a month ago. So far everything is quiet and they seem to be more secure in braking - good job Toyota. Usually by now if we had just had them "cleaned" they would have started squealing abit - so I guess the TSB works.
  • gopackersgopackers Member Posts: 11
    I am told that what I need is TSB EL009-98 "Programming OEM Wireless Door Lock Remotes Transmitters." Can anyone confirm that for me, or better yet send me the TSB? Thanks.
  • freebirdfreebird Member Posts: 77
    Found this via a google search:

    1. Start with the following conditions:
    a) Key is out of the ignition
    b) Driver door is open (all other doors are closed)
    c) Driver door is unlocked (other door locks don't matter)
    2. Insert the key into the ignition (don't turn it) and pull it out.
    3. Perform these steps within 40 seconds:
    a)Using the power lock/unlock switch on the driver's door (with the driver's door still open and unlocked), perform 5 lock/unlock cycles starting with lock. A lock/unlock cycle consists of pressing the power lock switch, followed by pressing the power unlock switch on the driver's door panel. Use an even pace and try to go relatively fast.
    b)Close, then open, the driver's door.
    4. Perform these steps within 40 seconds:
    a) Using the power lock/unlock switch on the driver's door, perform 5 lock/unlock cycles starting with lock, as you did previously.
    b) Turn the ignition to "ON" (as far as you can go without cranking your engine), then back to "OFF".
    c) Again, turn the ignition to "ON" (as far as you can go without cranking your engine), then back to "OFF".
    d) Remove the key from the ignition.
    5. Within 3 seconds, the power door locks should cycle (lock then unlock) automatically, indicating successful entry into programming mode. Return to step 1 if the locks do not cycle at this point.
    6. Perform these steps within 40 seconds:
    a) Press the lock and unlock buttons on the transmitter (the remote) simultaneously for 1 second.
    b) Immediately after letting go of the lock and unlock buttons, hit the lock button by itself and hold it for 2 seconds. Within 3 seconds, the door locks should cycle (lock then unlock) once indicating successful programming. If the door locks don't cycle, or cycle twice, repeat steps 6a and 6b, as this means the remote has not been accepted.
    c) Repeat steps 6a and 6b for each transmitter that will operate the vehicle, including any old transmitters.
    7. Close driver's door.

    There ya go. Just a couple pointers.
    First off, notice the bold in step 6 c). You have to repeat 6 a) and b) for EVERY remote, both your old ones that were already working, and your new one(s). And you have to do it before closing the driver's door in step 7.

    Second, don't test your remotes until you've completed step 7. Then go ahead and test all of them. If you press one of the buttons on the remotes before having completed everything and closing the driver's door, the programming will not be successful.

    I programmed my 2 new remotes, and then my old ones stopped working. Sure enough, I didn't read the instructions properly. I had to program those 2 and my old 2 all together. They all work perfectly now.
  • gopackersgopackers Member Posts: 11
    thanks, Freebird. Unfortunately those instructions do not work.
    I tried them last month. Those instructions look like they came word for word from another web site that I hang out at, where I have posted this same question.
    I beleive there may be different instructions for the 1998 Sienna's, and I know there is a TSB as mentioned above - TSB EL009-98 - specifically for programming 98 remotes.
    Can anyone help me on the TSB? Thanks.
    Dave
  • freebirdfreebird Member Posts: 77
    I will check my Mitchell repair CD that I have for instructions. I am out of town this week, but will try to check for it over the weekend.
  • Karen_SKaren_S Member Posts: 5,092
    You might try posing your questions in this topic in M&R:

    Technical Service Bulletins
  • gopackersgopackers Member Posts: 11
    Thanks for the suggestion Karen, I have posted there.
    Freebird: I would really aprreciate it if you could let me know if you find anything in your repair manual! If there is a way I can do this without having to pay the dealer I would really be happy!
  • sj1bj1sj1bj1 Member Posts: 20
    Well my rear brakes are nice and quiet after replacing the drums, but my front brakes are squealing, mostly in reverse. I have 67,000 miles on my 2000, do ya'll think this is the normal wear signal for replacement? Or is it something more and related to Toyota's original factory brake problems? I don't know if they were squealing before I had the rear's replaced, I was just assuming all the noise was coming from the rear. Thanks
  • freebirdfreebird Member Posts: 77
    This is taken from TSB AX007-99, dated May 14, 1999. For all models with DIO (dealer) or PIO (port of entry, distributor) equipped Toyota Keyless Entry System. Does not work for factory-installed systems. Black remotes will work with this procedure. The same remote controls, but with gray cases, used in 1998 MY and later RS3000 TVIP systems, will not work with this keyless entry system.

    Don’t know if this will work with your ’98 or not. If the remote is black, then it probably will.

    The ECU appears to be just to the left of the radio.

    To add a remote to the system.

    1) Insert the key into the ignition switch, and turn it to "on."

    2) Press and hold the ECU's programming switch for 2 seconds. The exterior lights turn on for 5 seconds. The programming switch figure shows that if you were looking at the ECU's side where the wiring harness is connected, it would be on the left side.

    Note: Perform the following step within 5 seconds.

    3) Press and release the remote's top or bottom button. The exterior (tail and marker) lights flash once, and then turn off.

    4) Turn off the ignition. The system will now operate with the remote just programmed.

    To remove all remote codes from the system.

    1) Key to "on."

    2) Press and hold ECU's programming switch for 2 seconds. Exterior lights turn on for 5 seconds.

    Do the following within 5 seconds.

    3) Press and hold ECU's programming switch for over 2 seconds again. Exterior light flash then turns off.

    4) Turn off key. All remote codes have been erased. It will not work with any remote until programmed as above.

    Good Luck
  • bdtyrrellbdtyrrell Member Posts: 2
    Did you ever find a resolution to this issue? My 2002 just started doing the same thing!
  • gopackersgopackers Member Posts: 11
    thanks, Freebird! I have black remotes for my 98, I think it was factory installed system, but I am not sure. I will check the window sticker (I think I still have it!). I might give this a try, if it works, I will let you know.
    Dave
  • bigfrogbigfrog Member Posts: 27
  • velobobvelobob Member Posts: 7
    Wondering about whether to change the struts front and rear on my 1999 Sienna. No leakage seen, just wonder if at 66,000 mi I would notice an improvement in the ride and if it would be worth the $$ to do it. All opinions appreciated!!!
  • tn2000tn2000 Member Posts: 3
    Hey. Got the same problem with broken lift gate handle. Can you remove the inside panel with the door closed? Thanks in advance.
  • freebirdfreebird Member Posts: 77
    From the inside of the tailgate, you have to take off each side of interior covering at the rear window. These just came off with a little force by hand. This exposes a bolt on each side, at the top of the panel. Then take off the handle bolts, and the bolt for the strap. Then you have to pop off the tailgate cover to get to the latch. There are like 15 inserts that hold this panel on. You may have to replace some of these if they get broken. Dealer part.

    Then seems like there are 2 or three nuts holding the latch on. Replacing the latch was not hard.

    Good Luck. If you have more questions, please post again.
  • tn2000tn2000 Member Posts: 3
    Thanks for the advice. Got the panel off with little effort. Now... the dealership wants $68 dollars for the plastic handle you pull on to open the lift gate. Am I stuck with this or do you know of a cheaper source? I've tried searching some sites that advertise car parts but can't seem to locate the plastic handle I'm looking for.
  • freebirdfreebird Member Posts: 77
    There are a few dealers that sell online. They normally knock off 15-20%, but after shipping, you come out the same. I would suggest just getting it from the dealer.

    www.toyotaparts4u.com is one that I know of for OEM parts.
  • ldav31ldav31 Member Posts: 7
    If I am doing the work myself I check the local junk yards. There are two nearby that run very good operations and one even gives warrenties on some of their stuff. The part may even be common to more than one vehicle.

    Some junk yards and used parts places have a hot line where they can check with used parts places all over.
  • tn2000tn2000 Member Posts: 3
    I ended up fixing the part myself. Once I got the broken (in two parts) handle off of the van, I super-glued the plastic then, using some fine drill bits, I carefully bored a hole through the plastic. I then bolted the pieces to make sure a solid spine ran through the repair and kept stress of the affixed parts. Put it all back together - works like a charm and no 68 dollar bill at the dealer. Hope this helps others.
  • coastcoast Member Posts: 4
    I own a 2003 Sienna with 31,000 miles and I'm experiencing the problem with sludge. Blue smoke at start-up, sludge around the oil fill cap, etc. I'm taking it in to the dealership on Wednesday. I change the oil with the same frequency as the '96 Toyota Tacoma that I have with 130,000 miles - between 5,000 and 7,000 miles - I look for how much the oil is breaking down. The Tacoma still doesn't burn oil and runs great - almost as good as it did when I bought it. I love it to death.

    But this Sienna-poor-maintenance bit doesn't make any since at all. I didn't know anything about it until the problem started just this past week. I thought it odd that something like that would happen at 31,000 miles, so I started checking on the net and found all of the cases of complaints. Even if you have done a poor job of oil changes, you wouldn't expect damage like this until 3 times the mileage I have on the Sienna. I've been changing my own oil for over 15 years and have never seen anything like this. I would suspect that a problem would eventually develop with this engine anyway (after high mileage) even if you change the oil every 2,500 miles.

    So I don't know how you can say that all or most of the sludged engines saw poor maintenance unless you know the owners personally. Otherwise, it's just a guess on your part and I can tell you that, at least in my case, you're wrong!!

    I'd recommend not buying a Sienna at this point. If Toyota fails to cover the mistake they made with my vehicle, I'll certainly never buy another Toyota again and I'll do whatever I can to let as many people know about the problem and Toyota's lack of support for the customer.

    It's a shame, because it runs great and besides the lack of space, we loved everything about it until the sludge problem.

    DON'T THINK THIS ISN'T REAL, BECAUSE YOU HAVEN'T EXPERIENCED IT YOURSELF. I'm sure that a great number of vehicles don't experience the problem early on whether they've had poor maintenance or not, but I'm willing to bet that they will eventually.

    - Coast
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