Volkswagen TDI Models

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Comments

  • ruking1ruking1 Member Posts: 19,826
    "True... when talking Dodge & Furd trucks."

     

    Those were the specific brands, 3/2 respectively.
  • KCRamKCRam Member Posts: 3,516
    My vehicle: 1996 Dodge Ram 3500 4x4 dually, extended cab, Cummins diesel, Chrysler 47RE automatic (overdrive ratio a very tall 0.69:1).

     

    126,000 miles right now, no trans or torque converter problems. Best mileage, 24.3 mpg over 270 miles... not bad for a 7000 pound truck, eh?

     

    kcram

    Host - Wagons
  • ruking1ruking1 Member Posts: 19,826
    Knock on wood and KEEP on trucking! :)
  • jjd161jjd161 Member Posts: 2
    I am looking at a 2000 model golf TDI 5 speed are there any problems with this model year?
  • bpeeblesbpeebles Member Posts: 4,085
    Being a TDI does not matter because most of the issues were not related to the engine.

    Off the top of my head, some items to consider (Make sure they have already been tended to)
    *) Window regulators (electric windows only)
    *) Cooant migration problem
    *) Radio not wired properly (weak bass due to out-of-phase speakers)
  • paraskrparaskr Member Posts: 1
    Ok, I want one. After a frustrating time being outbid on auctions, I still want to buy a TDI wagon, 96-97 Passant pref, or Jetta same price area. In good shape, not a project car. Mods OK. Live in Seattle, but will go anywhere in U.S. or most of Canada for the right car! Yes, I do like to drive the right car. Please email me for contact people who can help me locate one!
  • janpride2janpride2 Member Posts: 3
    This is a second hand car. I have never owned a diesel car before. Milage is between 45&47 mpg mixed city and HWY. But acceleration and top speed seem slow. Over Christmas drove to North Carolina from Baltimore and back. Top speed was 80 mph with two people and baggage. MPG at 80 mph was between 40 & 45. Climbing Route 95 hills was nearly a joke. Car would slow to 55 mph on some of the Route 95 Virginia hills. Acceleration harder to describe. Good enough in 1st gear. But from 2nd on the sense of "pull" drops off to very light. Especially when trying to accelerate in 3rd & 4th gear. Overall milage on car is just over 63,000. The timing belt is original. Afraid to spin motor up above 3,000 while in neutral, but the engine seems smooth up to that. Anyone know how high rpm can go? Have read a little about air intake restriction problem. Could this be cause for what I descibe? Anyone have actual numbers for top speed and acceleration time to 50 or 60 mph to compare my car to? Any comments most appreciated.
  • eliaselias Member Posts: 2,209
    janpride2, sounds like something is wrong with your tdi. i have a 2003 5spd tdi and have driven I95 from FLMA many times. my car has no trouble with hills, it is super torquey in 5th gear and can maintain/exceed 80 mph easily. from what i've heard about TDIs i bet your MAF is bad. mass-airflow-sensor. my 2003 has 61k miles and performs as well as it ever did. 42 mpg on winter fuel, 48 mpg on summer fuel, mostly @ 80 mph...
    best regards...
  • ruking1ruking1 Member Posts: 19,826
    The other culprit might be a clogged intake manifold or something wrong with the EGR valve or system.
  • bpeeblesbpeebles Member Posts: 4,085
    I concour with the other posters. You are describing a "sick" TDI. One of the things that the TDI engine EXCELLS at is passing power when at highway speeds.

    My TDI had No trouble at all maintinaing 80MPH over mountian passes when I was in Colorado. The high altatudes make most non-turbocharged engines feel whimpy.... but the turbocharger in the TDI "compensates" for the altitude.

    Somthing you can try to determine if the MAF (MassAirFlow) sensor is bad: Simply disconect the electric plug from it and drive. Although the CEL (CheckEngineLight) may com on, if your power is restored, replace the MAF sensor. (and get even MORE power!)

    The reason this simple test works is because when the wire is unplugged from the MAF, the engine computer defaults to a built-in program called "Limp mode" to compensate for the missing signal from the MAF sensor. The "limp mode" settings are often better than the signal from a bad MAF sensor.

    To answer your question about 3000 RPM... it is most often suggested that the TDI engine be shifted OVER 3000 RPM under normal accelleration.
    If your TDI has been kept below 3000 RPM for most of its life, then your intake is surely plugging up.
  • ruking1ruking1 Member Posts: 19,826
    "If your TDI has been kept below 3000 RPM for most of its life, then your intake is surely plugging up."

    Yeah, this is one of the things I should have mention, if indeed it is NOT the MAF; as to why I suspect it might be EGR and or intake manifold or system. There are app 9 items that one monitors on a car, but on a TDI one of them should be the sweet spot that the TDI operates 2200-4000 rpms. One of the things that needs to be done routinely (during gear shifting, acceleration and deceleration, for examples) is to rev the motor to app 75% or 3000-4000 rpms. While 1800 rpms is where max torque comes, the 3000-4000 rpms ranges allows the turbo vanes to function well and helps to keeps it from seizing up and the revs in this range also lessen or prevent internal soot build up.(sort of a lesser italian tune up, I hope this doesnt offend anyone) The EGR mod also helps. If you are cruising in 5th gear the optimum is of course 3000 rpm and or slightly below. The problem of course is it may be too fast mph wise. :) Also operating it in this parameter really contributes to the fun and the feeling of why a diesel is so special. If you drive it like a gasser, HP rather than diesel, torque you will probably be dissappointed in the diesel.
  • sebring95sebring95 Member Posts: 3,241
    And the good news is....if it's the MAF sensor, VW has extended the warranty on these to 70k miles (maybe more, not positive). Hard to say without hooking it up to a computer though. The MAF is easy to diagnose with the computer. If it's not the MAF, it will take some nibbing around under the hood. I'd put a Franklin on the MAF being bad regardless of whether that's 100% of the problem or not. 80mph should be about where this car cruises effortlessly.
  • ruking1ruking1 Member Posts: 19,826
    For sure I would not bet against you! If that happened to me that would be one of the first things I would check.
  • sebring95sebring95 Member Posts: 3,241
    And the MAF is always worth checking out even if you haven't noticed a power loss. The thing about these MAFS is they go bad slowly which makes it hard to detect until one day you're being passed by Toyota Echos and you scratch your head. I tested mine around 60k miles and it was off (not real bad, but not upto spec). After swapping, the power return was instant and very noticeable! Now I check mine at the oil changes just to see how it's doing. I'm over 100k miles and so far the new MAF is working fine. I bought mine out of Germany though, so I don't know if it's different or not.
  • mrjettemrjette Member Posts: 122
    I got a recall notice in the mail last Friday for '04-'05 model year Passat TDi. Seems that some fuel pumps were secured with faulty clips, and the potential exists for those clips to fail and to spill fuel on the hot engine leading to a fire. I had a scheduled appointment for the 5K service the following day. I asked about getting the recall work done while I was there, but they had to order the parts. It would have been nice if VW had stocked the dealers with a few recall kits! And all the ribbing i have been giving to the guy who drives the F-150 parked next to me at work!
  • ruking1ruking1 Member Posts: 19,826
    ..."80mph should be about where this car cruises effortlessly. "...

    While most TDI owners know this, 80-85 mph is one of the real sweet spots of the VW TDI, as mated with the 5 speed manual transmission. This interesting fact is routinely ignored by the anti diesel folks and proponents of hybrids and/or normal cars.

    Using a 2004 Honda Civic (the Civic has been written up in more than Edmunds.com as one of the best in its class and also cost effective commute/young person and new starting out couples cars, yada, yada,) as a comparison, (own one) at those speeds the car is twitchy compared to the VW Jetta TDI. 80-85 is NOT the sweet spot for the Honda Civic. The mileage at those speeds is 35/36 mpg max vs 49-52 mph on the TDI, or 29% to 31% better. At the Honda Civic's sweet spots, the TDI mileage is absolutely KILLER in comparison to the Honda Civic. I recently did a 65-70 mph jaunt and pulled down 61 mpg. The Civic was able to knock down 39 mpg. Most folks would agree that 39 mpg is absolutely excellent.
  • tdi_tantdi_tan Member Posts: 60
    *) Radio not wired properly (weak bass due to out-of-phase speakers)

    That's more of a problem starting 2002 when they went to the Double-Din Premium VI radio -- where the radio was not wired properly, eventually resulting in a TSB

    The coolant migration problem can still (and has) happened to the PD motors also
  • bpeeblesbpeebles Member Posts: 4,085
    All in all, I was not too far off cosidering I was recalling from memory a quick rundown of issues 8-)
  • jkg511jkg511 Member Posts: 2
    my 2004 vw golf 10,000 miles has never gotten over 41 mpg. acceleration isn't a problem. i'm kind of wondering what i'm doing wrong. last summer had roof rack on so that might have brought it down. this winter i'm still getting about 41 mpg. even on the highway i still get low 40s mpg. the guy who sold me the car said shift up as soon as you can to get best mileage...so i rarely shift at or above 3000 rpms. frankly the engine sounds like its working too hard once it gets up toward 3000. i'm not looking to race around with it, but from what i read here it sounds like racing around with it gets the better mpg. that's different from a "normal" car?

    another question...do you improve mpg by coasting?

    thanks!
  • bpeeblesbpeebles Member Posts: 4,085
    To answer your 2 questions:

    1)The TDI engine is most efficent at 1800 RPM (the torque peak)(about 40MPH in fourth gear and 57MPH in 5th gear)

    2)You get maximum MPG during decellerration in gear. (Like all fuel-injected engines there is ZERO fuel injected under this conditon.)
    Pushing the clutch in or decellerating in neutral forces the engine to inject fuel to keep it idling this uses some fuel.

    ---------

    The suggestion to shift ABOVE 3000 RPM is to reduce plugging of the turbocharger VNT vanes, intercooler and intake manifold. Full-throttle accelleration should be used at least twice for each tank of fuel....again to keep things cleaned out. Once it starts to plug up... often the only remedy is to remove the parts and manually clean them. Puttsing around with a TDI engine is a sure way to invite problems.

    No one is suggesting that you "race around", there is no need to go fast, just ACCELLERATE BRISKLY to the legal speed limit.

    At 10,000 miles, your engine is barely even starting to break in. If you have been babying the engine for the first 10,000 miles, you may have created poorly seated rings. On any new engine, the best way to seat the rings is to use bursts of full-throttle accelleration after the initial wear-in. It is also important to follow the accelleration bursts with some coasting in gear. (This also helps the rings to seat)

    People that actually MEASURE the compression on TDI engines have reported that the TDI engine will increase MPG during the first 20K to 30K miles as the rings start to seal well.

    After the first 500 miles on my TDI, I concensesly loaded the engine up a long, steep hill and coasted back down once a day for several weeks.
  • jkg511jkg511 Member Posts: 2
    this is great help, bpeebles. I really appreciate it!
  • bpeeblesbpeebles Member Posts: 4,085
    (jkg511) Just as a side-note, have you been making sure that the oil that is in your PD engine meets the VW 505.01 specificaiton?

    Even many VW dealerships have been putting the wrong oil in those PD engines.

    Here is a photo of the ONLY allowable oils to be used in the 2004 TDI PD engine.

    http://sustainablepower.net/TDI/OA/IMG_5191.JPG
  • sebring95sebring95 Member Posts: 3,241
    And as an additional side note.....

    It seems the PD engines are getting a bit less mpg than some of the older non-PD motors. Mine gained about 2mpg overall between 0-20k miles. I'm sitting on about 46mpg overall. I can get 50mpg on all highway trips, running pretty swiftly. So potentially if the PD's are off a mpg or two anyway, plus you've got a green engine...I think 41mpg is realistic. Mine is an '00 TDI btw.

    I also didn't notice what type of driving you're doing. If it's heavily city, stop/go, 41mpg "ain't too shabby".
  • janpride2janpride2 Member Posts: 3
    Thank you everyone! I have been out of touch and am surprised and grateful at all the comments and guidance. Now to begin looking for the talent that can help me with the MAF diagnosis. I look forward to a positive change. My last auto (up to a year ago when I bought this TDI) was a basic 1986 Jetta and I was always pleased enough by it's acceleration performance. Currently my TDI could not keep up nor go as fast.

    Meanwhile, anyone care to comment on risk of delaying timing belt changing? My 2001 Jetta TDI is near 64000. I understand the reccomended change is at 60000. I also know that if it breaks the valves will get bent. I am thinking more about risk verses oportunity and cash reserve.

    Again, thanks to all.
  • bpeeblesbpeebles Member Posts: 4,085
    Start thinking about the timingbelt change soon.
    Make sure somone that had actually knows TDIs does the work. (some folks have reported bent valves because a new belt was installted incorrectly)

    Additionally, do not forget that the waterpump and timingbelt adjuster must be replaced at the same time. (they wont last another 60K miles)

    There is a moter-mount bolt that must be removed and REPLACED with a new one when the TD is changed. VWs use special "stretch bolts" that are only good for one tightening. (some folks have reported the engine almost falling out because they tried to save a few dollers and reused the old bolt.)
  • waltreidwaltreid Member Posts: 1
    By now, you may have already purchased the replacements. But I just saw your posting about tires. My original set lasted until around 60K but I had an alignment problem that caused uneven wear.

    Once fixed, the alignment has held better than any other car I have owned. When I went to buy replacement tires, I found that the OEM Michelins were rated to 110 MPH! The ones just below them in performance were only rated to 90 MPH but had a longer tread life guarantee. Best of all, they were cheaper. The tire salesman couldn't convince me that a diesel car would need 110 mph tires. Of course, I'd rather slow down and push up the fuel mileage. Good luck.

    Walt
  • gagricegagrice Member Posts: 31,450
    Is anyone running the Ultra low sulfur diesel in their new TDI? I am curious if the lack of sulfur causes engine damage as it supposedly does in big diesel engines. I have a station very close to me that sells it. Slightly more expensive than regular #2 diesel.
  • bpeeblesbpeebles Member Posts: 4,085
    The TDI engine was DESIGNED for ULSD. Lets not forget that most of the the rest of the world already has ULSD. Diesel powered vehicles in those countries are almost 40% of the total on the road.

    In the not too distant future ALL diesel fuel sold in the USA will be ULSD. Most of us are eagerly awaiting the Federal regulations to kick in. Running ULSD can virtually ELIMINATE the intake plugging issues that the TDI has in the USA.

    The main reason that USA still has "dirty diesel" is because it is cheeper to leave the sulphur in there than to refine it out.

    The old argument that sulpher helps lubricate the ancient diesel engines with only a few million miles on them...is a fallacy. The REAL reason the ULSD tends to be harmful is because the refining process that removes the sulpher also removes most of the lubricity from the fuel. This causes the expensive fuel pumps to wear out.

    Since anyone with a TDI should know better than to run "straight diesel" in their car, this is a non-issue. ALWAYS add the proper amount of diesel fuel additive when filling up. A good additive will increase MPG, reduce smoke and add lubricity for the fuel pump. It is often the difference between 48MPG and 52MPG.
  • gagricegagrice Member Posts: 31,450
    Thank you, that is good to know. I am always watching for a fairly new Jetta or Passat Wagon here in San Diego. They are a rare breed here in CA.
  • janpride2janpride2 Member Posts: 3
    Hello bpeebles,
    Thanks for the information. My resources here in Pasadena, Maryland lead me to going directly to VW for MAF check. Later on next month I will go for timing belt, probably with VW as well, although there is a foreign car place that may be able to handle the timing belt. Whatever, your information is most appreciated.

    Cheers, janpride2
  • hallhall Member Posts: 1
    I have a 2002 Golf TDI, bought new, now with 56,000 miles. Recently the check engine light came on after an engine hesitation while going up a hill at high exceleration, light stayed on for a few hours- then went out. Came on again a few days later in the same situation (I live in Maine- COLD). Dealership says that the turbo wastegate was stuck, for $80 they "unstuck" it but if it happens again it will be $2,000 to fix-I'm floored. Three days later so far so good-does this fortell impending doom? Has this happenned to anyone else?
  • homerkchomerkc Member Posts: 113
    It's been a long time since I owned a diesel (1982 Rabbit), so I'm curious; I read about expensive oil changes and wonder just how expensive? Also, besides oil changes, air and fuel filters, just what maintenance is required on a TDI?
  • bpeeblesbpeebles Member Posts: 4,085
    When I have the dealer change the oil using HIS oil, it is about $50 USD

    One of the best oils available for the TDI is Mobil DELVAC1. This is available at wallmart under the name "Mobil 1 Truck and SUV". Using this, an oil change is a bit cheaper.

    Air filters have been shown to last up to 50K miles. Amortized over the life of the vehicle, this is not significant. The cabin filter is under $20. The fuel filter is nearly $50.

    The big expense is the timing belt replacement which includes several expensive items and labor. This depending on the year of your TDI and the xmission type, the change interval for this can be between 60K to 100K miles.

    If you are comparing this to a gasser. the cabin filter, air filter and timing belt can be eliminted from the equasion because BOTH engines have thess expenses.Since I would use synthetic oil in ANY engine I own, for me that can also be negated.

    This leaves the diesel fuel filter as an "adder" which the gasser does not have.

    On the other side of things, the gasser has sparkplugs and wires which need maintaince.

    Seems to me that the TDI really does not cost all that much more for general manitenance than a gasser. (and may be about the same or less)
  • gwenzgwenz Member Posts: 1
    My 99 TDI Golf has been having hard start problems for the last 6 months that no one has been able to repair. It starts fine in the morning (even when below freezing!) with 2 or 3 key rotations. If I start it again within an hour or 2, also fine. But if I try to leave work later in the day it has trouble starting, lots of exhaust, cranking, glow plug lights only flash for a second (in the morning they stay on for about 10 seconds). The two mechanics I took it to told me the glow plugs are fine. Any ideas?
  • bpeeblesbpeebles Member Posts: 4,085
    Check the glow plugs and have your IQ checked. (Injection Quality)

    Even with all glow plugs working perfectly, if the IQ is not set exactly right, a TDI will start hard and smoke while running.

    The only time I get a slight puff of smoke is just after starting below -10F. At all other times, I cant even MAKE my TDI smoke by using full-throttle accelleration.

    My IQ has been checked using a "VAG-COM" to be near the top of the spec. (which is the best setting)
  • bpeeblesbpeebles Member Posts: 4,085
    Fist of all, The VNT (Variable Nozzle Turbocharger) does NOT have a "wastegate"
    instead, it has variable nozzles. (also called "vanes") These vanes direct the
    exhaust flow thru the turbine blades (which spin iniside the vanes).

    Here is a link that shows several photos of a "plugged up" VNT. There is also an animated gif of the moving vanes inside a VNT.
    http://www.technologie-entwicklung.de/vtg-sequenz.gif

    I beleive what they were trying to tell you is that the vanes are not moving
    freely. $80 to wiggle the vanes free is a rediculous price. A child could reach
    under the car an wiggle the actuator lever to free it up.

    The $2000 is for a brand new turbocharger. (which will also get plugged up if
    the original CAUSE is not corrected)

    This is most often caused by "babying" a TDI engine. If you are not using FULL
    THROTTLE accelleration at least twice per tank of fuel, the vanes may not be
    getting 'exercized'. Also, running the TDI engine hard will tend to "burn off"
    accumulated soot from the vanes.

    Perhaps your TDI is not getting enough of that "high accelleration" that makes
    the problem appear. (You are moving the vanes to a point where they rarely go...
    then they get stuck there)

    If you search the net for "Turbocharger Vane Maintenance", you should find some
    additional information about this subject.
  • mcblazemcblaze Member Posts: 6
    I've got an '04 Jetta TDI with the new PD. Had the same problem at 6,000 miles. took the dealership 3 times to get it right. First time was the wastegate, second time they claimed it to be a brake light module (didn't believe them), and not even a full day later it was the bypass regulator. Thank god for a warranty. Check your air filter. That hesitation probably shot all sorts of carbon into your air cleaner. Mine was almost plugged. Couldn't believe it.
  • scottlscottl Member Posts: 109
    MPG is only one part of the total owership equation.

    I just five minutes of research on the TDI, I have ruled it out. VW's are not known for having inexpensive maintenance/repair costs, but to require a new timing belt AND waterpump AND motor mounts in the first 60K is unreasonable. Add to that the very expensive oil required (and where the h*ll do you get it in the US?), and the lower initial purchase price and insurance of a Civic, and it beats the TDI in overall costs, hands down.

    It is similar to the hybrid illusion. You get great mileage, but you pay $300 for a 12V starter battery in the Prius. And who knows what the main battery pack will cost? In the end, it doesn't add up.

    Someone must have put a spreadsheet together comparing overall cost of ownership of TDI's vs. Civic vs. whatever. Would they like to share?
  • ruking1ruking1 Member Posts: 19,826
    I am not sure where in my statement/s that leads you to conclude I think MPG is the ONLY/dominant factor? Your implication that I think this is far from the truth.

    I think that you are probably part of the app 97% that would rule out a diesel product, judging by the % of diesel's in the app 231M passenger vehicle fleet. of 2.3-2.9%. So indeed it is almost a no brainer that the majority of folks would reject/not purchase (almost out of hand) this product. Also a new timing belt AND waterpump etc. (motor mounts are reuseable in the Honda) ARE REQUIRED in my 2004 Honda Civic. So why is that reasonable in a Honda Civic using your example, (verified by my owners manual, Honda web site,shop manual), but not so in a TDI? (TDI's have a 100k vs 120k for a Honda Civic) Were you being disengenous, inadvertently due to overlooking this requirement, or merely wanting to give more credence to your point? Perhaps 1 min more of research would have clarified this for you? Or perhaps not. In regards to the oil, I have no issues going 20,000 to 25,000 on Delvac One 5w40. in a TDI vs a 10k normal/5k severe Honda oem recommendation. But truthfully going to a Mobil One 5w20 or 0w20, I would have no qualms going 20,000 miles in a Honda either.

    I have done the spreadsheets on both the TDI and Civic and I own both a 2004 Honda Civic and a 2003 TDI. The TDI due to some of the variables that you have mention, BE's against a Civic at the 400,000 mark. Another one is the TDI starts to be cost effective at app 20,000 miles per year. I would agree that if you are a 5 year 100k mile finance, time, and mileage user(12-15k per year): a Civic makes more economic sense than a TDI. So if you do not want to go that far (20k per year or to BE of 400,000 miles) then I can well understand your sentiments. After BE or 400,000 miles the TDI literally blows the Civic out of the water.
  • mcblazemcblaze Member Posts: 6
    Have you checked out the New Jeep Liberty? They came out with a diesel. I guess gets around 27 mpg. I'm dyin for a test drive
  • ruking1ruking1 Member Posts: 19,826
    27 mpg especially for a so called "suv" raises the bar! A large majority of passenger cars do not even get this kind of mileage! More VW suv models (than the stump pulling VW TDI V-10) are available world wide with far better mileage than the V10, but obviously not in the USA.
  • mcblazemcblaze Member Posts: 6
    Ok. New to the forum. Just lookin for general help to preserve my 20k investment. I called about the vag.com. they said there's no egr mod I can do on my 04 TDI. Is this true? About the Old Navy? possibly considering that purchase. Just got a recall in the mail on the injector pump for the TDI-PD too... Researched about the oil already, at the 10k point. I purchased ELF. I was told it's fully synthetic, compared to Motul, only semi-synthetic. Anyone with a quick run down on what i can do to my TDI?
  • billsbuddiebillsbuddie Member Posts: 41
    You need to log on to Fred's TDI.com. More info than you will ever need to know. Try it.
  • bpeeblesbpeebles Member Posts: 4,085
  • pruzinkpruzink Member Posts: 112
    Be aware that differant year and model TDI engines have differant oil requirements. Mobil Delvac 1 oil is an excellant motor oil but it is not OK for the newer PD TDI engines. They require VW spec 505.01 (Passats require 506.01) oil, and there are only a few companies that market those oils in this country (Castrol, Motul & Elf). In the PD TDI engine, the fuel injector is also an individual fuel pump that develops very high pressures (27,000 psi). The force of the cam acting on the injector needs to be able to withstand very high sheer force which is why there is such a requirement for a special oil. With most cars today, you need to be careful with almost all of the fluids that they use. Using the wrong fluids can lead to some very costly repair bills.
  • pruzinkpruzink Member Posts: 112
    The 04 PD TDI engines have a timing belt that is good for 100,000 miles. The newer 05 models have gone to a chain. I order my oil over the internet or buy it at the dealer, the change interval is 10,000 miles so even though it costs a bit more than the typical stuff that you would buy I still consider it to be cheaper. My daughter has a 2.0 liter 01 Jetta and I have an 04 PD TDI Jetta; one thing I would pick a diesel any day over a gas engine is the torque you get at a much lower RPM. The fuel economy is hard to match also, I get 45 MPG on trips (I have the auto tranny, manuals get better).
  • tototwotototwo Member Posts: 2
    FYI-I have a 1998 jetta TDI, my wastegate valve was malfunctioning-it cost me $360-380 to have it replaced at the dealer 2 months ago. Had to wait a few days for the part but the job took less than 2 hours.

    Find another place to take your car-or go in and talk to the service mgr. I'm in CT-might be less to come here and have it done. BTW-I wouldn't trust the unstuck theory. Often a vacummn hose is at fault-my check engin light came back on hours after the WGV was replaced-it was a cracked hose-a $200.00 hose that-you guessed it-had to be ordered.

    love my car/hate my car ::sign::
    T2
  • nova_craftnova_craft Member Posts: 7
    More than one person I know who has bought a TDI has had their diesel gel in the tank. What causes this, how do you prevent it, and should I let it stop me from getting a diesel vehicle?

    Nova
  • jrct9454jrct9454 Member Posts: 2,363
    It occurs in extremely low temperatures, and is a characteristic of diesel fuel, especially if you're using #2 in the dead of winter in the northern US.

    Every rational diesel owner I know uses the appropriate additive in the tank at every fillup to prevent just this problem. You can also use #1 [if you can find it], but the quality of #1 in this country is so poor that the engine runs like crap on it. It won't get as goopy as quickly, but it's little more than kerosene, and modern auto diesels don't like it. The additives are the usual solution, and they are widely available on the net at discounted prices. Most are combined with a cetane improver and anti-algae ingredients.
  • bpeeblesbpeebles Member Posts: 4,085
    For the record, I ALWAYS put in additive every time I fill the tank. (winter additive in the winter and summer additive in the summer.)

    I have NEVER had fuel gell up even when the temps stay below -10F for days.

    It is not harmful to 'overdose' with additive so when cold wether is expected, I add a full 8oz per fillup. (usually use 6oz)

    Other benifets of using additive are:
    *)Better MPG
    *)faster startup
    *)elimination of smoking
    *)and most importantly.... LUBRICATE THE FUEL PUMP (which is VERY expensive to replace)
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