Pontiac Montana Heating / Cooling Problems
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But when I couldn't separate the housing far apart enough to get the old on out (much less get the new one in), it turned into an HOUR AND A HALF!!! GOD, I am angry!
How does ANYONE change this air filter, including mechanics? I am a very strong 38 year old man and I simply could not separate the housing apart far enough to take out the old filter. I ended up completely destroying the old filter just to get it out. I also had to remove the coolant overflow tank, the thick round brace which holds the tank, and several wire harneses just to get some leverage! Then as I was pulling as hard as I could the whole cover popped off the mass air flow sensor and shattered part of the housing.
I even own the shop manual and it says so innocently and simply to just separate the housing at the top and replace the air filter. It doesn't say that this simply cannot be done. There isn't any room for it to separate!
I just sold my Chevey Venture (same car) and I had no problems chaging the air filter.
Does anyone know a trick to change this thing? I had to use every ounce of strength I had working on this so much so that I had to actually take breaks because of muscle fatigue. I have used less energy in a weight session, it was so bad.
GM can be contacted M-F from 8:00 a.m. to 11:00 p.m., Eastern Time. Have the following info available:
Your name, address, and home and daytime telephone numbers.
Your vehicle Identification Number (VIN), which can be found on your registration
Dealership name and location
Vehicle delivery date and current mileage
Nature of your concern Customer Assistance Center
Inside the U.S.: 1-800-762-2737
Inside Canada: 1-800-263-3777
I got the number off of the GM internet site under contact information.
Hopefully, a recall will occur if enough people call and report that they have or have had the problem. It only takes a couple of minutes to report the problem.
Thanks!! Hope this helps!!
I will call again on Monday.
I am amazed how many people have had problems with this model.
We also had to have new brakes, Head Gasket, Wiper motor and ongoing items I can't reemember off the top of my head. The worst part of the whole thing is I still am making payments on the loan I took out for this van!
Montanalemon
What should our next step be?
Thanks in advance for your help!
Thanks, Mark
PS anyone have any info on my transmission
thanks and hoping for reply
I have the same issue with my 2002 Montana, Just started on the weekend. Do you have any updates on the issue?
Thanks, Sherry
jegjc
québec city canada
The front air works but doesn't seen to blow at full force on high anymore.
Any suggestions? :sick: :lemon:
I AM NOT MECHANICAL EXPERT BUT THIS IS MY SOLUTION TO THE HEAT PROBLEMS - USE THIS INFORMATION AT YOUR OWN RISK AS I DO NOT WANT TO BE HELD RESPONSIBLE FOR USE OR MISUSE OF THE INFORMATION PROVIDE HERE !
I was delighted this weekend to find an unexpected solution over the weekend that may help some readers that have higher mileage Montana vans. My previous post outlines the problems I have been faced around heat in the van when it gets cold outside (being from Alberta). Through the process of elimination I thought and read about the various components of the heating systems that enables heat in the cabin. Fixing the vent was the first step as the air flow was definitely not producing what was needed. The next was the coolant replacement that needed to be done anyway so doing the flush was practical to do. All the hoses appeared hot just from inspection the thermostat was doing it's job in keeping the engine a fairly constant operating temperature regardless of the weather. So it came down to some sort of blockage or air pocket. I eliminated the air lock with the "professional" coolant flush. 2000+ Pontiac Montana vans have a factory installed Auxiliary Coolant Pump (previous years had them installed by the dealer). These pumps enable greater flow of hot coolant to the heater core needed for cold Canadian winters. I was told that these never fail by two separate dealers. In addition, i've looked high and low for information on these pumps but there does not seem to be any.
So here is what I found... first the pump should only work on temperatures lower than 'around' 0 degrees controlled by a temperature switch near the front of the radiator behind the bumper. Even though it appears to be running and the hoses are hot, this does not guarantee that it is working. After removing and disassembling it, it turns out that the motor actually spins a magnet that in turn spins an internal propeller to move fluid. If the propeller damaged or seized the motor will still spin giving the impression that it is working. Also, if the motor is not running (temperatures above 0 degrees), then a small amount of fluid can still get through thus the hoses remain hot. With the pump not working the symptoms of little or no heat unless the engine is revving makes perfect sense to taking a closer look at the aux pump.
Anyway, when I removed it (if you have the skill) and carefully took it apart (only if you have the skill) it is possible (not guaranteed) you may find that it is seized. Using some common sense, I remove it from the engine (without draining coolant - use a bucket to hold up and drain the hoses out a bit), tested it and then proceeded to disassemble/clean/re-assemble/re-test it and put back on the vehicle (put the pump on the outlet side then fill the pump and other hose with fluid/water unit at the top then immediately put on the other side quickly so that minimum air gets in). I've got heat now just like I did before.
I'm trying to teach my son that using your head and moving through things carefully and thoughtfully you can troubleshoot many thing that even a dealership would not catch right away because we have the free time and they don't. If this information helps solve your problem and you don't need to take your vehicle to the expensive dealership then please help me with supporting the Multiple Sclerosis Society of Canada in which I support whole heartedly each year at the link which you can paste in your internet browser - it is the MS Society of Canada Site for which I have a annual team that raises money for those with this terrible illness and I will show him how being mechanically inclined in life helps others:
https://msofs.mssociety.ca/2009walk/Sponsor.aspx?PID=1072373&L=2
All for now... and good luck !
My diagonostic started with the fact of my previous posts - air locks, aux pump restricting flow (yes - this was happening and fixed it). The rear heater was working very well and producing full heat. I inspected and diagrammed the coolant flow of the van as follows: out of the back right of the engine, into the auxilary pump, out of the aux pump (out of the side of it) to a T-split (one going to bottom of front heater core the other goes to the left and down the firewall under the van to the rear heater core. The return pipes from both heater cores come together into a 3-input T (just above the previous input-T) which leads into the cross pipe which feeds to heat the throttle body and then crosses right in front of the engine (metal black pipe) into the coolant pump (big one run by the motor belt on the left of the engine).
From this diagram I could conclude that the rear and front heater cores are directly connected to one another in a complely separate system - out of the engine and back to the coolant pump. Therefore, the only reason that there is heat in the back and no-heat in the front core is that either the heater core doors are not opening property or the heater core or T section is plugged.
I opened as much as I could under the dash to see if the doors are opening properly using the heater switch on the dash...once things are removed and you turn the switch from warm to cold you can see an indicator on the left side of the heater box that slowly turns with the turn of the switch. THere are markings on it to show its maximum and miniumum and mine appeared to match up so I know it was turning - plus I could hear and feel changes happening when I turned the switch - air flow change and temp change (slight). Therefore I ruled out vent's not opening propertly - not absolutely but a pretty good idea they were working. The temp vent is not controlled by vacuume like the other switches are so I was not concerned with that... vacuume controls recirculate and fresh air for example.
One think I noticed is that when there was heat, if I left the air flow on 1 out of 5 the air was warm.. the more I turned up the blower the colder the air got.. therefore I concluded that the front heater core was not keeping up to the air flow therefore leads me to believe coolant flow to it was hamperred to some extent.
Front the schematics I determined above, I decided I wanted to flush the heater core rather than remove it because it was going to cost $800+ to do, not including the dealership wanting to diagnostics. The typical way is to remove the hoses from the heater core which is almost impossible - just take a look to see if you can see them ... I looked from below and above and even taking things off it was almost be implossible although rotating the engine forward (not that hard) it would make it easier but still - a frikin crappy job.
So this is what I did... emptied the rad (from the bottom plug - be careful not to break it) into clean containers since I wanted to re-use any clean fluid. Next, I disconnected the output end of the auxilary pump (making sure not to spill any fluid) and put the pump end pointing into the coolant reservoir. Next disconnected the small hose from the coolant pump (big one) going to the head of the engine (disconnect top of hose not bottom) and then removed the pipe screw on the left side and lifted the pipe out (carefully) and put a piece of hard plastic with a bag on top jimmied between the pipe bottom and the pump hole. What you have now is a loop of input and output to the 2 heater cores. The aux pump end sitting in the resivoir leads directly into the engine and is placed here so that any pressure/air in the engine pushes fluid into the resevoir and not the ground !!!
Next I wanted to get out any fluid in the heater cores and lines so I hooked up a low presure air compressor to blow air into the outlet (left side hose connected to cross pipe (on left) which pushed fluid out the aux pump hose (hose hanging that was disconnected off the side of the aux pump) - hook up a clear hose to this using precausion that you DO NOT GET ANYTHING INTO THE SYSTEM - no plasic, dirt, rubber, tools, ends, etc.) and run into an empty ccontainer for recycyling. When I ran air though emptied into the container and all kinds of crap came out ... pushing air in this direction is opposite to flow so anything stuck would be pushed out.
After I got all the fluid out I could, then I hooked up a hose (instead of air) to one side and attached another milk jug to the other end (right side). I put the water on low and ran until the water coming out was clear - it took 2 milk jugs and the second jug I used higher water presure - but not full.
Now the cores are clear of coolant so I hooked up HOT WATER from the house and turned the presure up slowly until it was fully flowing and left it run for about 10 minutes and letting it drain down the driveway. I am no expert but if you are having any resistance at all DO NOT PUT MORE PRESURE than that is coming out the other end !!!!
I then disconnected the water and went back to air to push out the water I put into the cores. Once clean I hooked everything up and cleaned out the coolant resevoir (recycled all the crap I got out of it into a container I could take into recycling) and hocked everything up, made sure the drain plug was back in, filled the system, removed air from the system let heat up and to ensure the entire system was filled properly with no air pockets.
WAMO.... i've got FULL heat in the van again after 2 years or more of slowly decreasing heat due to blockage. Since the back core was producting heat before it was correct for me to assume the from was blocked.
I would like to comment that I had the van into the dealership twice and both times they blamed my in cabin air filters, vacuume line problems (which they claimed they fixed) and an engine overheat problem that they claim I need to look at... this is not the case.. the engine does not overheat and does not loose coolant and a pressure test was done twice and there are no problems here.
Anyway, I wanted to pass on what I have done... this summer i've also replaced spark plugs (not for the faint of heart) and completely cleaned out the throttle body.
It's been a go
It's been a good year... finally I won't freeze this winter.
Please please please please be environmental conscience when you are doing such work... I did not drop a single drop of coolant that I could capture to take into the recycling center - it takes very little more effort to be responsible in this manor... please take the time to work carefully and understand what you are doing, the potential concequences and if you do not understand EXACTLY what is happening using these instructions without making assumptions then PLEASE DO NOT USE ANY PART OF THE ABOVE. I AM NOT A PROFESSIONAL BUT I DO HAVE GOOD DIAGNOSTICS AND TROUBLESHOOTING SKILLS THAT HELPS ME UNDERSTAND WHAT I AM DOING. I AM NOT RESPONSIBLE FOR THE ABOVE INFORMATION - USE AT YOUR OWN RISK.
Take care... Kennie
I've a Montana 2000 and got the same problem that yours. I did what you've said and it worked for my van too. So, I canceled my appointment with the dealership and save a lots of money. As suggested from you, I made a donation ($25) to the Canadian Society for Multiple Sclerosis (CSMS).
So, we are probably three satisfied persons now: you for the usefulness of sharing infos and influencing someone to give a donation; the CSMS for a $25 donation; and me for having probably saved a couple of hundred dollars.
Yours.
Carfixer4u
Just wanted to send a sincere thank you for your donation. You are the first person to donate and it will be a good story to share with my family tonight and especially my son. I certainly feel greteful that I was able to help in some way - even though i'm not an expert in this area. Much much appreciated but not at all expected. Take care and good luck with your van.
An unfortunate story with my van as of late... the head gasket blew and cost me $2000 to fix at a engine rebuild shop (was going to be $2600+ at the dealership). When they took things appart the gasket was so bad that it corroded the heads and 3/1000th needed to be taken off the heads to make them true to put back on. The dexcool becomes acidic and eats away at the poor quality of gasket GM used at that time - that is why you hear so many vans having this problem but mostly the manifold gaskets, not so much the head gasket. Lucky I was not on vacation somewhere. Best to keep an eye on the oil color and the coolant color to ensure you catch it early if it should happen to you. The proceedure for cleaning the heater core I described had nothing to do with the head gasket failing... it was just time for it and I think the problem was coming for a long time from what they told me.. he could tell the multiple locations of leak on both front/rear head banks.
Kennie
p.s if anone has plans of how to mount a wood burning stove in one of these van please drop me a line
As a suggestion, take your GM vehicle to your trusted auto shop and ask them to confirm your vehicle's "sound making" part. Sometimes, sound travels across attached items - which makes it hard to confirm the "core root" of the problem.
Assuming the noise is from a "worn out" AC clutch, I'd get it fixed ASAP. We had a 2001 Sunfire that blew its AC clutch. While getting repaired, the auto tech showed me 3 other broken (worn out) GM AC clutches in their garbage can. Thus, proving that GM AC clutches are under built. Getting the vehicle's AC clutch fixed ensures "better" main belt alignment. Thus, lowering its risk of blowing a main belt. Especially if you travel in locations that lack road-side auto shops. Also... If replacing AC clutch, do get its main belt inspected / replaced (if needed) as well. Many auto techs like to replace both at the same time. Especially on older GM vehicles. Thus, do proactively "budget" for both critial item replacements.
Hope this helps...
.
i read somewhere to spray some wd 40 on the clutch.
i did so and the sound / rattle was gone.
problem appears to be solved, should i still be concerned ?
it's winter now, won't need the ac for 6 months.
It is down behind the exhaust manifold pipe on my V6 3.4l.
get a wrench in there... but I can't see how, it would be quite hard to do and I tried and couldn't. Even with the throttle body off and the cross pipe pulled out of the way its not a fun housing to get back on... Hope this helps !
This is very simple. If you have heat for your passengers seated back and cold air in front, try this: 1) disconnect the auxiliaire pump; 2) disconnct the small pipe on the other side of the motor (approximately over the belt); 3) flush in both direction with your garden hose. When the water will be clear, replug both hoses, fill it up with antifreeze and VERY IMPORTANT open the two bloods to evacuate any air that have penetrated in the system, OTHERWISE the motor will overheat while the air in the defrost will still be cold. So, check very carefully the heating temperature in your dash.
Last point: when blooding the systems (remember there are two blooders to open), it could take you from 5 to 15 minutes to have a final result i.e. only antifreeze comes out without any bubbling.
Think environment, use a garbage can to keep liquid off the ground. The best way to do it is to first wet the floor. While doing this any antifreeze would be very easy to wash with water, otherwise your asphalt will keep good memories of your work...
If this help you why not consider making a donation at one of your favorite caritative organization? It can only cost you a fraction of what a garage bill is able to do...
Ciao!
Denis