Caravan/Voyager Suspension
I have a 2002 Dodge Grand Caravan with over 50,000 miles on it.
The first time I took it in for service, early 2005, there was a loud knocking in the front. A loose ball joint was repaired and everything seemed fine. The noise returned in October 2005. Now I am told I have to replace the entire rack and pinion steering. The vehicle is less than four years old! Can this be right? The mechanic tells me he has seen a lot of this type of problem in the Dodge. Is there a manufacturers defect happening here? Should there be a recall of some sort? WHAT SHOULD I DO? I love this van and want to keep it for several more years, but this is an unacceptable situation.
The first time I took it in for service, early 2005, there was a loud knocking in the front. A loose ball joint was repaired and everything seemed fine. The noise returned in October 2005. Now I am told I have to replace the entire rack and pinion steering. The vehicle is less than four years old! Can this be right? The mechanic tells me he has seen a lot of this type of problem in the Dodge. Is there a manufacturers defect happening here? Should there be a recall of some sort? WHAT SHOULD I DO? I love this van and want to keep it for several more years, but this is an unacceptable situation.
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The first time I took it in for service, early 2005, there was a loud knocking in the front. A loose ball joint was repaired and everything seemed fine. The noise returned in October 2005. Now I am told I have to replace the entire rack and pinion steering. The vehicle is less than four years old! Can this be right? The mechanic tells me he has seen a lot of this type of problem in the Dodge. Is there a manufacturers defect happening here? Should there be a recall of some sort? WHAT SHOULD I DO? I love this van and want to keep it for several more years, but this is an unacceptable situation.
I had a problem that was almost the same. Does it make this noise every time you go over a bump?? I had my sway bar bushings replace and the noise was gone, this was at 50K miles. There was a rack and pinion problem in the mid 90's but I think that is much better now. If you really like the van don't let your first problem deter you. Buying new will cost alot more than keeping that car going for another 100K miles.
Sorry, but your wrong about your statement. I'm an American and prefer American over Imports for various reasons. We have a 01 DGC EX and in Nov. 2004 we had a clunk sound in the front, when going over bumps. Took it to the dealer and this is what needed to be replaced. 1) Front link, sway bar; 2) Link sway eliminator; 3) Bushing-sway eliminator and 4) Cushion, front sway bar. Total parts was $173.12. (This was covered under our Maximumcare warranty, so we only had to pay $100) At the time of repair, we had 52K. We now have over 67K and have not had this problem. I can't say right now if this is a problem or not as you and others have suggested. (Only time will tell). But, what I do know and believe, is the environment and road conditions will have a big effect on these suspension parts, and others for that matter, as well as driving habits and the amount of weight that is being carried around on a daily bases. We live in Chicago and have some pretty rough roads in certain neighbor hoods. Not to mention the weather conditions. So, if you can prove that these parts have worn out prematurely, then you are right.
If you're not a do it yourselfer you should be able to get them done at any type of garage. They don't require a dealer's expertise.
Start with the bushings. People say they quiet a lot of problems. Go from there to more expensive things.
This van is noisy and loose nothing compared to my wife's previous Legend. She drove the legend for 8 years @120K and then this van 7 years @105K to the same office through the same routes for the past 15 years.
The van starts making noise at around 50K. It feels like falling apart over a bump or hole. It is noisier than a cheap 20 years old Nissan Sentra and it is giving 14miles per gallon.
Give me a good reason to keep it...?
So far at least, our (very late build) 1998 GC Sport 3.8 is quiet, rattle free, gets 22.5 mpg on average and has cost a total of about $200 in unscheduled maintenance. In my case I'd really love to have an excuse to buy a new car (I love the Audi A3), but with a car as stable and reliable as our GC, I'm going to have to admit that to get a new car it will be more of a case of "I want it" as opposed to "I need it". ;-)
Best Regards,
Shipo
No car note!
But seriously, that's something that you would have to look into your self. In our case, we have over 67K and our van is over 4 yrs old. It's been very reliable and we bought it used with 37K and paid cash. It was the best investment for us, since we prefer not to buy new. (New for us is not a need). Our 2001 was Daimlerchrysler's first redesign since I think 1996. That a long time with no change. So our van has more updated stuff that your van probably doesn't have and better suspension components.
The questions that you should ask your self:
1) How much have you spent on non maintance repairs?
2) Have you been doing and following the regular maintence schedule?
3) How reliable has it been?
4) How much is it worth now? (Probably not much)
5) How much to get the rattles fixed?
Note: I curently have the '02 eX T&C and an '03 Sebring LXi from this same dealer.
These garages charge a fair hourly wage to inspect. They don't expect to cash in on the repairs by inspecting for free. You might want to find one of these for a second opinion. Although I'm sure, like doctors, they don't like being played against one another.
However, I'd bet they would charge far less than $100 for a similar inspection.
Swaybar bushings don't last long on these vehicles and they do make the van sound a lot quieter. But they are simple to replace and are often done by home mechanics. No need for a dealer repair. Same goes for other steering components.
Best Regards,
Shipo
Best Regards,
Shipo
We are getting some creaking/clunking in the front suspension that seems to go away after a few miles. I believe it is probably the sway bar links or the rubber sway bar bushings finally wearing out, neither of which will result in catastrophic failure, so when I get time, I may attempt to replace them myself. Appears they are reasonably easy to get at. Any one else have any do it yourself experience on these components?
If you have them changed then you will feel the difference immediately. It restores the stifness and will help your tires last longer. It will feel like a new vehicle.
Struts and shocks don't "get soft", basically they work until they spring an oil leak (or in the case of gas charged struts, a gas leak). Case in point, our 1998 DGC had nearly 80,000 miles on it when we bought our 2003 DGC. Both vans have the "Touring Suspension", and both had very similar driving characteristics when the 2003 was new. Now that the 2003 has 63,000 on the clock and the 1998 has 112,000 on the clock, they still have very similar driving characteristics. So much for "gradually getting soft".
If someone replaces the struts before the old ones have worn out (i.e. sprung a leak), then the only thing they might "feel" is the difference between the valving of the OEM struts vs. the valving on the replacement struts (assuming that the new struts aren't OEM replacements).
Best Regards,
Shipo
BTW: The van only hav 16K miles on it.
A good mechanic would put your vehicle on a lift and jerk them with his hand. If they are bad you'll hear them clunk. This is a common problem with Chryslers.
Also, the part you purchase may have a grease fitting in it. Keep that in mind when buying.
The reason I suspect these rubber bushings may be at least part of the source of the clunking noise is that the clunking seems to go away once we have driven a few miles. My theory is the rubber is getting old and hard, but once the sway bar gets exercised a bit the bushings soften a bit and the clunks subside.
Chances are extremely good that Sears doesn't make a shock with the exact same valving as your OEM shocks. Assuming that is the case, if you put in softer shocks, then the car will bounce more, if you put in stiffer shocks, your car will bounce less.
Thinking about this a little further, even Chrysler didn't put the same shocks, struts, springs and anti-roll bars on all of their vans. The upgraded and higher end vans have what is (or at least was) referred to as the Touring Suspension (which we have on both of our vans). That suspension has stronger/stiffer components all of the way around when compared to the lower end vans, and as such, it will allow less bounce.
Said another way, the only way for you to put our "Theory" to the test would be for you to have your dealer put in new OEM shocks of the same rating as the ones that you currently have in place.
Best Regards,
Shipo
Shipo, the OEM shocks might be a little different then Monroe's but not by much. Any way FYI it costs $450 out the door with a alignment and I got a $50. mail in rebate.
good luck
You claim that the rear of your DGC Sport now rocks only one time with the new shocks but it rocked three times with the OEM units. Furthermore, you seem to be using said claim to support your assertion that shocks and struts "gradually get soft", contrary to the rather learned opinions of several folks here. With your various posts in mind, several comments come to my mind:
1) There is no way to compare the OEM shocks to the new ones unless you can come up with the specific specification for each (i.e. piston diameter, valving, oil reservoir and such). As such, the differences you've noted between your old and new shocks are irrelevant.
2) My suspicion is that your van has the softer base suspension (the Touring Suspension was a separate option from the “Sport” option, I know, I have a 1998 DGC Sport with the extra cost Touring Suspension). If that is the case, your observed differences between your old and new shocks are doubly irrelevant.
3) Last Thursday you wrote to badgerfan that he probably couldn't tell if any degradation had occurred in his van with 88,000 miles on it because the shocks go soft oh so gradually. However, today you claim that your van is now riding and handling as it did when it was new. Interesting. What makes your senses so special that you can tell the difference and badgerfan (and by extension the rest of us) cannot?
4) FWIW, my 1998 DGC Sport with the optional suspension has 112,000 on the clock (and on the OEM shocks and struts) and it doesn't even rock a full bounce at either end after vigorously rocking the van. I checked ten minutes ago.
5) You've not offered any evidence to support your assertion that shocks and struts gradually give out as they age. If you have any scientific evidence to support your theory, the rest of us would love to see it.
Best Regards,
Shipo
I used the words "drive like new" as a figure of speech because I don't remember exactly how it drove when I first drove it in 12/97.
The evidence I have that shocks and struts gradually wear is the way my car feels after they were replaced which is all the proof I need, and my wife's opinion. She drives it 95% of the time Don't take my word for it go to a dealer for a new car test drive.
http://autos.yahoo.com/maintain/repairqa/steering_suspension/ques102_2.html
I have no idea who wrote the article that you referenced, however, there was zero scientific evidence presented to support its claims. What I'm looking for is someone to step up to the plate and explicitly call out the gradual failure mode.
Is it the inner pressure seals? (usually causes obvious oil leakage)
Is it the upper oil seals? (always causes oil leakage)
Is it that the oil looses its viscosity? (not real likely)
Is it that the inner valves fail? (usually causes obvious leakage)
FWIW, our 1998 DGC has 112,000 miles, 72,000 in and around the NYC metro area and the remaining 40,000 miles in and around the Boston metro area. So far, no leakage and no gradual failure of the damping capabilities.
Best Regards,
Shipo
Best Regards,
Shipo
Our 1996 Caravan with 88K miles has all original hoses except those connected to the water pump. Those at the water pump were changed when the water pump failed a few months ago. We are now on the third serpentine belt, but the second one failed prematurely due to when the water pump shaft started wobbling the serpentine belt jumped a couple of grooves and shredded the edge of the belt.
http://www.odyclub.com/forums/forumdisplay.php?s=da5662321b0d13ad61520572b749f94- 1&forumid=24
http://www.siennaclub.org/forum/index.php?s=702760eb5f6bf13bf28cdb637ad95d07&sho- wforum=5
Correct me if I'm wrong, but aren't all these lines made out of a non corrosive metal? (I can see a hose failing before the metal lines would.) Usually, these kind of problems can be caught before they become a really big problem, by inspecting them a few times a year. You wouldn't believe how many people never even look under the hood of there vechicle, except when there is a problem. It seems that we assume since cars are made better today, that they can just take care of themselves. We have systems that tell us when to take are vechicles in for service, tire pressure, etc. Don't get me wrong, there all good, but bad at the same time, because it makes us lazy. When I had my 1977 Ford LTD II and 1985 Lincoln Town Car, I had each for over 5 yrs and put over 70K on each, I had to do a lot more of checking the fluids, hoses, belts and lines then what I have to do with our 1998 Pontiac Sunfire and 2001 DGC EX. I do still check all the fluids once a month, at least in our 01 DGC EX since I'm the primary driver and every three months on our 98 Pontiac Sunfire. I just believe that with regular maintenance and a little work of inspecting things on our part, a lot of these small problems that we hear about can be avoided.
maybe when he got his struts replaced, they also replaced the springs?
i'm not sure how struts fail myself, but might you guys have a terminology thing going on as "struts" to some may mean the entire assembly (including the springs and all mounting HW), and to others, just the inner-most hydraulic or gas cylinder and rod?
i would think a "strut assembly" may require replacement without the strut proper cylinder showing signs of leakage, but i admit to being very nieve about the topic.
I believe they charged me around $275 to fix. The parts were not that expensive but they nailed me for 2 1/2 hrs labor.
It is starting the clunk again
Joe
I bought 2002 T&C AWD with a known broken strut on the passenger's side. The steering also kept pulling to the right. I replaced both the front struts with the Monroe Reflexes and did a wheel alignment. The new struts fixed the noise problem. But strangely, the minivan still kee pulling to the right even after the repeated alignment sessions and after the tire rotation.
After about 6 months (8000 miles) the noise seemed to return. It's not as loud as before, and can be heard only while going over the big bumps. The mechanic checked the struts and didn't find any problem.
Thanks!
Thanks.