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4WD and AWD systems explained

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Comments

  • cmack4cmack4 Member Posts: 302
    Fair enough, I'll agree with that general notion. Any time it's a reaction... it's still trying to play catch up when it might not have slipped in the first place with a proactive system. Depending on how well the system reacts after a slip though still has some bearing, since a proactive system can still slip.
  • cmack4cmack4 Member Posts: 302
    how the Trooper's implementation of the Borg Warner TOD setup seems to offer the best compromise, yet it's only found on the Trooper? You think more of the manufacturers would be taking notes! It's the Swiss Army Knife of 4wd... Proactive versus Reactive, low initial torque transfer to improve MPG, fast reaction time, and a lo-range transfer box. It can't be any more expensive than other systems, since the Trooper is generally cheaper than the rest of the flock...
  • paisanpaisan Member Posts: 21,181
    Agreed, if you have 0 torque to an axle v. some torque you already are ahead of the game with the torque to the axle.

    The only reason I think that others in the GM fleet might not have TOD could be that it isn't beefy enough for the torque output of the big V8s? Heck I even have a guage on the dash that shows within a 10% range how much power is going to each axle at all times, this is very useful to know that the system is working properly and also for off-road to know if you need to go to low-range based ont he torque split.

    On the smartrack, I wonder if anyone has messed with the electronics to see if there is a way to trick the computer into transferring some torque to the front at all times? Some of the Trooper guys are in touch with Borg Warner and are working on an override switch to lock in the TOD unit at 50/50 so that we will have:

    2wd (locked 0/100)
    4-hi (locked 50/50)
    4-lo (locked 50/50 low range gears)
    TOD (15/85 variable up to 50/50)

    Right now in hi-range we only get the variable TOD working.

    -mike
  • cmack4cmack4 Member Posts: 302
    I'm guessing that the smarttrak could probably be reprogrammed to trick the transfer case into engaging full time. It would be cool if you could program it via the Drivers Information Center. The DIC lets you know when the AWD is engaged, but it doesn't tell you the torque split. Via the DIC, you can already program a lot of functions, including how long or if the headlights come on after you shutdown, whether the alarm is on/off and includes horn/lights/both, weather the memory function is on/off and what it applies to, curb assist mirrors right/left/off, interor lighting delay, auto locks off/park/key-in/key-out, easy exit seating off/right/left, etc It would be cool if they had a similar menu for continous torque split where you could choose off (Reactive), and start at 15/85 and move up in 5% increments until you hit 50/50. That way the user could weigh benefits in traction versus the lower MPG.
  • paisanpaisan Member Posts: 21,181
    To set the default torque split and have the option of locking it in. They probably don't do it for liability reasons. I find those other customization things to be a bit hokey, cause in 10 years and 250K miles they'll likely break :( One other interesting thing I found was that the ECU for the TB/Envoy/Bravada as well as a fuse panel is located under the rear seat, I hope no kids drop a slurpy in there or it never gets flooded while off-roading! :(

    -mike
  • cmack4cmack4 Member Posts: 302
    I noticed the same. The ECU on mine seems to be sealed pretty well, but the fuse block is a different story. They have a cheesy plastic cover on it, which might protect from a spill, but definitely wouldn't seal any accumulation of water. I thought about isolating it with some foam rubber or the like. I'm guessing they did that to save space with the bigger l6. BMW does that as well on some of it's cars, but then again, other than the X5, you're not going to see any off the beaten path. Overall, I'm not that concerned about it, but they could have easily stuck it elsewhere! With the DIC, I just like having the ability to program or turn certain features off, just because they are annoying. For instance, who needs curb assist mirrors on the driver side? Also, who actually uses an easy exit seat (it slides back to help you get out, then resets itself)? Gimmicky, Yes definitely. But the technology behind the DIC allowing the driver to customize options could also be carried over to effect actual driving conditions. Not just 4wd... Imagine being able to set the responsiveness of your steering wheel, or the feel of your brakes/throttle. What if you could optimize the shift points for acceleration or fuel consumption? Maybe I'm just a technogeek, but I would love those features!
  • paisanpaisan Member Posts: 21,181
    o "Not just 4wd... Imagine being able to set the responsiveness of your steering wheel, or the feel of your brakes/throttle. What if you could optimize the shift points for acceleration or fuel consumption? "
    I think it'll be a cold day in hell that they let you change things like that, for liability reasons.

    o "other than the X5, you're not going to see any off the beaten path. "
    I doubt that even the X5 goes near anything more than a dirt road :)

    o "Maybe I'm just a technogeek, but I would love those features!"
    That makes 2 of us, I've always wanted to have an LCD screen for a dash and be able to make my own guages via a config screen :) After being burnt by too many of those GM techno-gadgets on a previous car, I've gone to the KISS mentality for my cars :)

    -mike
  • heatwave3heatwave3 Member Posts: 462
    paisan: the gueage in the Trooper showing torque transfer and status sounds pretty neat. I wonder why more systems don't provie similar guages. Also I wonder why a system like Smarttrak doesn't provide some power to the front axle all the time as you suggested a minimal 15% since that might avoid the need to transfer any power in most circumstances.

    Could it be the extra wear on the front drivetrain or concen about fuel inefficiency? Also, I take it that all these systems have open front end diffs to ensure smooth steering at slow speeds.
  • paisanpaisan Member Posts: 21,181
    In fact the only trucks I know of that have front lockers are the G-wagon and off the top of my head no other front lockers are available in the US.

    My bet would be that that the smarttrack is trying to save on fuel efficiency, the wear is the same even if not engaged because the front CVs and driveshaft and diffy are all turning.

    -mike
  • wwestwwest Member Posts: 10,706
    Could it be that experience has taught most of us that on normal high traction surfaces RWD provides a "perfect balance", longitudinal drive/drag in the rear and lateral force control in the front. Or maybe we're just a bunch of old foggies set in our ways.
  • paisanpaisan Member Posts: 21,181
    I've actually been toying with the idea of putting in a front LSD on my trooper. Apparently the front diffy is the corporate 10 bolt Isuzu diffy, which happens to be the same gears as the rear end on an Isuzu Impulse which had LSD std. I know of a few guys who have swapped in the impulse lsd and in low traction situations they essentially have front and rear lockers, not as good as true lockers but pretty close for the lay man.

    -mike
  • cmack4cmack4 Member Posts: 302
    Very few non-military vehicles have locking fronts and rears. The commercially available Hummer might have them, since the HMMMV has them, but I'm not sure. I did drive a HMMMV with the diffs locked in a mud bowl one time, and it was simply amazing. I was throwing so much mud that I thought we were going to get stuck for sure. The Major who was riding with me (I'm civilian DOD), laughed and hit the pressure knob on the dash to lower tire pressure. We coasted out effortlessly.
  • paisanpaisan Member Posts: 21,181
    That is cool. I always air-down before wheeling, central inflation is nice.

    -mike
  • vin_weaselvin_weasel Member Posts: 237
    There are some aftermarket ones as well that are available but for new vehicles the only ones that have a selectable front locker are the G-wagen (as previously mentioned) and the new '03 Rubicon TJ.
  • paisanpaisan Member Posts: 21,181
    My guess is that this will be another PT Crapper as far as sales for dealers. There will be a 6 mo wait and prices 1000s over MSRP on them. It's a pretty decent truck, especially cause of the factory lockers and a few other factory items which aren't cheap or easy or warrantieable from the aftermarket.

    -mike
  • cmack4cmack4 Member Posts: 302
    Mike,
    Just heard the news... It's in the latest issue of Motortrend! Maybe we'll see some changes yet to the Smarttrak AWD system!
  • ateixeiraateixeira Member Posts: 72,587
    I thought Saturn would get it. Hmm.

    -juice
  • wwestwwest Member Posts: 10,706
    Is there anyone out there that can give me a detailed dissertaion on the AWD system of the Ford Escape?
  • ateixeiraateixeira Member Posts: 72,587
    I've read contradicting reviews, and I'm not sure which is correct.

    -juice
  • cjaubertcjaubert Member Posts: 17
    First, let me say that I LOVE my 2000 JGC Limited 4x4. It has been AWESOME in every respect. I have one problem, though, that I need help with. When I turn the steering wheel full left, the four wheel drive seems to "walk" or bounce as the vehicle moves. The dealer tells me this is normal and that there is no repair. Is the dealer correct? If not, what is the repair and how do I explain to him that he is wrong? Thank you.
  • paisanpaisan Member Posts: 21,181
    What mode do you have the JGC in when it is "walking" if you have it in 4wd Lo or Hi, and are trying to turn on dry or non-slippery conditions, it will jump like that and can break your front differential if you do it often. If it is in a mode like "full-time 4wd" or another full-time system it should not be jumping like that, let us know what mode it is in, and we can help you further.

    -mike
  • wwestwwest Member Posts: 10,706
    Chrysler cheapened the Jeep by going away from CV joints at the front to regular U-joints, so in a tight accelerating turn you get the "nutating" effect you describe even in 2WD mode.

    Just one of the reasons I now own an RX300 AWD.
  • ateixeiraateixeira Member Posts: 72,587
    Are the tires are scrubbing? The diffy is fully locked, but in a turn each tire takes a different path, and goes a different distance. The tires scrub off any difference.

    It's perfectly normal. Just don't use 4WD on non-slippery surfaces.

    Full-time AWD can be used in dry conditions because they have a center diffy that allows for at least some slip.

    -juice
  • haironghairong Member Posts: 153
    From Ford's media release at the NY Auto Show,

      Aviators with all-wheel drive that are paired with the optional AdvanceTrac™ traction and stability enhancement system need only one wheel with traction to get under way because the two systems combined allow torque to be shifted side-to-side and front-to-rear.
    Looking through the smoke and mirror (Uh, media hype), what is the technology behind this system? Is it as effective as advertised? Also, per our host's definition, which type is the Aviator's AWD system? Thanks.
  • paisanpaisan Member Posts: 21,181
    But my guess is that it has a center viscous diffy which would route power front to rear based on traction, and then it uses the brakes (abs sensors) to transfer power left to right applying brakes to the spinning wheel thereby sending power to the non-spinning (traction) wheel. Nothing innovative there really, same as Sequoia, MB ML series, and Subaru's VDC system.

    This is all pure guessing based on what you posted above. The center may not be a viscous coupling though, it could be open differntial as well.

    -mike
  • heatwave3heatwave3 Member Posts: 462
    paisan: Another guess based on the short description of the New Ford system is that it combines the best of both AWD and 4wheel traction control in the Sequoia. What's unclear is if the new system also offer 4wd lo.

    IMO and based on my experience with 4wd vehicles, the best combination of designs for a 4wd system would be one with AWD delivering a guaranteed minimum amount of torque to all 4 corners using LSD's and a visc ctr coupling, combined with the 4wheel traction control setup of the Sequoia.

    My guess is that that is the approach Ford is taking. In simple terms its AWD w/ traction control. If it offers a 4wd lo gear ratio it would also provide a strong traction design for off-roading.
  • paisanpaisan Member Posts: 21,181
    IMHO is not needed for this application. Lincoln drivers are the least likely to go off-road :)

    My personal favorite would be lockers front and rear with a TOD-like system in the middle that provides a 15/85 torque split like the Trooper, in addition an ability to lock it in 50/50 in hi-range would be nice addition to a 50/50 lock in low range as well as a variable 15/85->50/50 lock in low range.

    -mike
  • ateixeiraateixeira Member Posts: 72,587
    I'd classify it as full-time AWD, with electronic traction control managing both (otherwise open) axles. I bet it gets no low range, those buyers shouldn't need it.

    -juice
  • wwestwwest Member Posts: 10,706
    I'd be willing to bet its following the ML and Sequoia lead, three open diff'l with the VSC/TRAC/ABS ecu managing the brakes to apportion engine torque, no other mechanical aspects (LSD, Vc, etc.) expects brakes which are needed anyway.
  • heatwave3heatwave3 Member Posts: 462
    wwest: I doubt it will have 3 open diffs. If it did they wouldn't have called it AWD. The tt4 system of traction control deployed on the Sequoia can only assure the transfer of torque, it can't ensure the deliver of torque and neither can open diffs. You might want to do some reading on the subject.

    I bet we find the Ford system is nearly identical to the AWD system from GM, and all the other AWD manufacturers combined with 4 wheel electronic traction control. I would also bet as more and more high end suv consumers shop for expensive suvs, awd systems with no interaction on the part of operator will become the standard as the owner's of these types of vehicles will almost never go off-road.
  • paisanpaisan Member Posts: 21,181
    ;);)

    -mike
  • wwestwwest Member Posts: 10,706
    heatwave:

    So, if I follow your thinking correctly then my GS300 doesn't deliver torque to both rear wheels (absent intervention by the VSC/TRAC/ABS) since there is only an open diff'l to apportion torque between them.

    So which rear wheel does it drive?

    The left one of the right one?
  • heatwave3heatwave3 Member Posts: 462
    wwest: I am not familiar with the GS300 drivetrain and once again Toyota provides next to nothing on the net beyond their "bubbly" marketing terms for describing the technical design of even the GS300. I'm disappointed to hear it has an open rear diff even with the traction and skid control systems. Seems like an unnecessary short cut on a high quality vehicle such as the GS. You might want to check as I wouldn't be surprised if it has an LSD but doesn't call it that.

    The answer to your question is rather simple if the GS has a open rear diff as you state. If the traction system were disengaged as in your example the torque could be fully allocated to EITHER wheel.

    It works like this. If you hammer the accelerator with the traction control off, whichever tire slips first will quickly draw all of the torque from the engine away from the other tire. As more torque is directed to the tire "consuming" it, the differential will direct even more and so on. Until one tire has no torque and the other is melting away leaving itself on the road as a skid mark. It can occur with either tire, its just a matter of which one slips first.

    The traction control continuously monitors the wheel slippage and prevents further slippage thereby forcing torque to remain on the other side or transferring more, if its available. In simple terms its a slip, check, transfer approach to managing torque.

    If the GS had an LSD in the rear combined with the traction control, it would be a transfer, slip, check, transfer more setup which would be a more responsive way to distribute power to the road. A more expensive setup because of the cost of the LSD but maybe for the consumer's of GS' Toyota doesn't think it matters.
  • dielectric7bbdielectric7bb Member Posts: 324
    'If the traction system were disengaged as in your example the torque could be fully allocated to EITHER wheel.'


    Open diffs split torque 50/50, not 100/0 or 0/100, but 50/50. Whether one is spinning faster than the other or not the split IS 50/50.


    http://www.howstuffworks.com/differential5.htm


    It's on the first line of this article. I am not denying a problem with open diffs (one needs to apply the brake which means less power is available, if one is at WOT).

  • paisanpaisan Member Posts: 21,181
    Back up the truck here folks...

    In an open diff here is what I recall happens...

    Normal driving conditions there is a 50/50 split. As soon as a wheel begins to slip, the power is shifted to the wheel with the least resistance, in other words the slipping wheel gets the power. That is why if you take an old american car for example, and floor the gas out of a stop sign making a right turn, your inside wheel the right side one will spin and spin until you let off the gas. An LSD or "Posi-rear" would instead shift the power to the wheel with the most resistance, in this example the outside wheel, the wheel that is gripping.

    On the GS above, the VSC senses the slipping and applies the brake to that inside wheel tricking the open differential into thinking that the right wheel is not slipping and therefore continues to apply some power to it. That is how the ML and the Sequoia work when in AWD mode.

    -mike
  • dielectric7bbdielectric7bb Member Posts: 324
    No, it's always a 50/50 split in torque (not power). Static coefficient of friction (a rolling, not slipping, wheel with respect to ground) is higher than that of kinetic coefficient of friction (a slipping, not rolling, wheel with respect to ground). So when one wheel slips, with respect to ground, the amount of torque it can handle is dramatically increased. This gives the appearance that only the spinning tire is getting power, but it isn't so. Each wheel gets the same 50/50 torque.

    LSDs still delivers power to the slipping wheel, but it can support delivering several times (usually between 2 to 6, depending upon the product and how it's operating) that amount to the opposite wheel. So the spinning wheel gets amount b of torque and the opposite wheel gets amount 2-6 times b of torque.

    Lockers don't care what torque is applied to either wheel. They just keep the rpms fixed of both. If one wheel slips, all of the excess power goes to the opposite wheel.
  • paisanpaisan Member Posts: 21,181
    IIRC Lockers lock the rear or front axle as a solid piece as if you welded the 1/2 shafts into 1 sold axle.

    -mike
  • paisanpaisan Member Posts: 21,181
    On an open diffy car the inside wheel will spin and spin and spin until you let off the gas or it grabs something in the road when making a turn hard on the gas, an LSD will not spin that inside wheel cause power/torque/whateverthetechnicaltermisforit splits it or transferrs it to the slower wheel.

    -mike
  • canadianclcanadiancl Member Posts: 1,078
    How paisan explained it is how I have come to understand it, but that article in the link provided by dielectric seems to contradict that.
  • haironghairong Member Posts: 153
    Thanks to avlv's effort, here's Ford's explanation of the AWD systems in the Aviator.

    avlv "MY 2003 Lincoln Aviator" Mar 27, 2002 5:20pm

      I got this from a Ford Web site..
      Traction Anytime, Anywhere
      Aviator uses two all-wheel-drive systems, neither of which requires driver intervention. A permanently engaged all-wheel drive system that uses a viscous coupling to transfer torque fore and aft is fitted to vehicles without the optional AdvanceTrac interactive vehicle dynamics system. In normal driving, 35 percent of engine torque is directed to the front wheels and 65 percent to the rear.

      Vehicles equipped with AdvanceTrac (late availability) use an electronically controlled single-speed torque on demand transfer case. On most surfaces, this system operates in rear-wheel drive, but if wheel slip occurs, a clutch pack can send up to 100 percent of torque to the front wheels. The system monitors front and rear driveshaft speeds and throttle position, and can anticipate rear wheel slippage and redirect torque before traction is lost.

      All-wheel drive Aviators equipped with AdvanceTrac need only one wheel with traction to move because AdvanceTrac monitors wheel speed at each corner and uses the anti lock brakes and engine management to control wheelspin. This allows engine torque to be directed both fore and aft and side-to-side without heavy locking differentials.

    Looks like both AWDs are rear biased Fulltime-AWD. First one is similar to the BMW AWD, permanently engaged with rear bias in normal driving. The one with AdvanceTrac is more of a proactive TOD system, which may have fuel milage and handling advantages over the first one.

    Is my understanding correct here?
  • paisanpaisan Member Posts: 21,181
    I've seen that website and a lot of that stuff is not entirely correct, it's often watered down a lot.

    -mike
  • paisanpaisan Member Posts: 21,181
    I'll bet that it's built by Borg and Warner based off the TOD system in the Troopers with the exception that it does a 0/100 rather than a 15/85 split as a std split, and has the ABS do the side to side control rather than the LSD we have in the Trooper. I'm not real keen on the use of the brakes and throttle to control traction, mostly cause in off-road situations you sometimes have to spin the wheels to get out of trouble in a hurry. I'd much rather see a front LSD and rear LSD on that Advanced Trac system with low range and high range 50/50 splits.

    One of the Trooper guys is actually working with B&W to find out which wire on the TOD harness needs to be tapped to do a 50/50 lock in 4wd Hi range which would be nice. Also on the Troopers since we have the corporate 10-bolt front differential and the old isuzu impulse used the same 10-bolt corporate diffy in the rear of them, we can actually swap out the impulse LSD to the front of the troopers and then have front and rear LSDs which would be the closest thing to having front and rear lockers.

    -mike
  • dielectric7bbdielectric7bb Member Posts: 324
    'On an open diffy car the inside wheel will spin and spin and spin until you let off the gas or it grabs something in the road when making a turn hard on the gas,'


    Yeah, that's right. The wheel that is not spinning has the same amount of torque going through it though.


    HP = torque * RPM / 5252


    Example, do not confuse these numbers with real numbers:


    A vehicle with one wheel spinning at 100 rpm, but with 1 ft-lb of torque is supplying 100*1/5252 hp. It's opposite wheel isn't spinning and is just rolling along the ground at 1 rpm. It's torque has to be the same (50/50). Therefore it is only delivering 1*1/5252 hp. Hey, that explains alot to me. Thanks for making me do that exercise Paisan. So while they each get 50% of the torque, the amount of power isn't split at 50/50. Now I understand :-)


    http://www.off-road.com/4x4web/faqs/diffs.html


    for some more confusing info

  • dielectric7bbdielectric7bb Member Posts: 324
    and in the above example, the spinning wheel is delivering 100 times more power to forward momentum than the opposite, non spinning, wheel.

    Oh yeah, torque starts you off, but power keeps you going!
  • paisanpaisan Member Posts: 21,181
    Thanks for the math Die. Now I understand it. You also know why I changed my major from Engineering to Business after 3 years of engineering school! So the torque is split evently but because of the lack of spinning the power goes to the spinning wheel. Whereas in a locker since both wheels would be spinning the same rpms it would get even torque and even power, and an LSD is somewhere in the middle of the 2 :)

    -mike
  • dielectric7bbdielectric7bb Member Posts: 324
    lockers...hmmmmm, now how do I explain that with some math. I don't think it'll happen.

    Lockers maintain rpm, there torque/hp split is based upon something else though. I don't want to think about it to much at the moment :)

    LSD, yeah it's somewhere in the middle.
  • paisanpaisan Member Posts: 21,181
    Just apply your formula above, no?

    -mike
  • canadianclcanadiancl Member Posts: 1,078
    Now I know why I went STRAIGHT TO business school.

    So, following die's math, wouldn't be correct to say that since traction control (the type that applies the brake) limits wheelspin, if one wheel has no traction, then the car just sits there since neither wheel has power? Or have I missed something?
  • dielectric7bbdielectric7bb Member Posts: 324
    HP = torque * RPM / 5252

    Rpm is the same for both

    Torque isn't known

    Therefore HP isn't known

    two unknowns and one equation whereas with the open, it was two unknowns and two equations (torque is split at 50/50)
    If one wheel is off the ground and one wheel is on the ground then the split is 0/100, even though rpms are the same. Now if they are both on the ground is the torque split at 50/50, is the HP split at 50/50 (they are the same at the same rpm). I don't think the split is at 50/50 all the time if both tires are not slipping, but I have no way of proving one way or the other. Perhaps someone else knows.
  • dielectric7bbdielectric7bb Member Posts: 324
    One wheel spins. The brake is applied. The brake absorbs torque between the axle and the wheel. Therefore more torque can be sent down the axle, and more torque can then be sent down the opposite axle (hopefully to a tire with more grip).
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