Mazda6 Maintenance and Repair

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Comments

  • 1wiseguy11wiseguy1 Member Posts: 4
    Well, my 6 has been great since I bought it last May, but the last week has brought out two new noises:

    1) when I turn the wheel I hear a clunking noise. This only happens when I'm at a low speed since it doesn't make the noise unless I turn the wheel one quarter turn either direction.

    2) I've noticed an underlying scraping/ grinding noise while idling or at low speeds. I can't hear it at speed, but that could just be because it is drowned out by other noises.

    These issues only started recently, once the weather got warmer and more humid. Does anyone have this/ these issues? If so, what was the fix? I'll be going to the dealership soon.
  • ericzoomericzoom Member Posts: 213
    I have 2000 miles on my 6s V6,and I'm thinking of switching to Mobil 1 0w20 at 5000. I also want to get a K&N air filter and K&N oil filter. Any feed back on this.I also want to make sure there won't be any problems doing this.
  • chronobchronob Member Posts: 22
    Can't help you with issue number 2, but issue number 1 is a widespread problem. It can be temporarily alleviated by tilting/telescopoing the steering wheel several times. Apparently it is a problem with the steering column staying properly lubricated.

    Mazda corporate has said their is a fix for it, and that if a dealership is unaware of it they should call the technical hotline. If your dealership says they called the hotline and were told there was no fix you should ask your service manager for the name of the person on the hotline and contact Mazda corporate. I will be taking my car in for this problem and another soon. Please let us know how your experience with your dealership goes, and (assuming they fix it) how well the work turns out.
  • 1wiseguy11wiseguy1 Member Posts: 4
    Thanks for the suggestion- I'll try the tilt/telescope and see if it works. If not, I have to bring the car in for maintenace soon anyway and if the problem has not resolved itself, I'll see what they can do about it.

    The other noise is gone this AM, after filling up yesterday. Starting to wonder if the problem isn't due to bas gasoline. I filled up at a different station last time, way out in the sticks, and that's about when the problem started. Seemed to stop with the fillup, but time will tell.
  • dgmosrdgmosr Member Posts: 4
    The gray cloth on my wife's 6s is fraying and pilling after only 9,000 miles of use.
  • mazda6iguymazda6iguy Member Posts: 365
    I have a Mazda6i with the 16" wheels. Can anyone recommend a good wheel cleaner (spray on type) and upholster cleaner? I have the tan cloth interior, and I need to clean a spilled coca cola stain from my drivers seat. Also the wheels have some brake dust stains in the hard to reach (for the touchless car wash) corners.
  • barberbarber Member Posts: 3
    What is mazda doing to repair the cloth seat problems. my mazda6 has only 4000 km on it, and the seats look all pilly........
  • ashutoshsmashutoshsm Member Posts: 1,007
    There are a number of posts above, and in the 6 discussion here, as well as elsewhere (google for them) about UOAs (Used Oil Analyses) on various cars, including a few Mazda 6's. It has been consistently observed that Mobil 1 0-W20 reduces wear, increases mileage, increases rev-happiness and holds onto its properties and alkalinity WAY longer than the semisynthetic Motorcraft 5-W20 oil used stock.

    Not only do the observations support this, but also discussions (and comments by experts) on the web's premiere oil and fluid websites, like Bob, the Oil Guy's.

    Go with it - your car will live longer and healthier.
  • ericzoomericzoom Member Posts: 213
    I also have read all the posts and info. on synthetics and just had one reservation about using it,that being since i live in florida and the all round heat. I wonder if my engine is getting enough protection with that vicosity (0w20). Thanks for the feedback.
  • johnmazda6s04johnmazda6s04 Member Posts: 3
    Well, I'm new to this board, mainly because I just purchased a new 04 Mazda 6s (my first new car). I got just under 700 miles on it currently, and a problem, has started to occur on start up when the engine has not been ran for several hours (currently tryn to test a time for when the problem will repeat but definatly after 8 hours but not under 2-3). Now what happens is one of two things.

    1. I start the car and it revs high (1750 rpms) and gradually over a few minutes decreases to (1000 rpms) and if leave sitting for several more mins., it drops to what is idle after running engine for hour or more (~750 rpms). Is this normal? cause my old car, never reved high like that for a few min before hitting idle. Now if that was all that happened, fine, but it also vibrates some (not violent but definatly noticable) when on its way down from the high rpms which has me concerned. Is this normal for a mazda 6s AT v6?

    2. If the above does not happen, the engine when started cold, revs up, then drops, drops, drops, and the engine stalls, causing me to restart. Which im not sure if its a related problem to the first but since they both involve cold start rpm issues, just opposite extremes, I belive it does (correct me if im wrong).

    If you need anymore info, please just ask.

    Thanks,

    John
  • bootcampbootcamp Member Posts: 2
    In regrards to your first point, I think that this is normal. My 6 always revs high on a cold start and then decreases to idle. This is normal on a lot of newer cars, honda for example, because the engine wants to warm up quicker. My car never stalls though, this is not normal
  • johnmazda6s04johnmazda6s04 Member Posts: 3
    Thanks for the Reply Bootcamp,

    If you dont mind me asking, how long does it take your car from a cold start to rev down to normal idle rpms? Mine seems to take a few minutes, to get to 1000 rpms and idle appears to be 750 rpms on my car. It takes another 5 min to get the last 250 rpms down.

    Also can you feel your car vibrate when cold starting and then it idles down? its usually breif, but the fact that i can feel it concerns me.

    Thanks,

    John
  • ashutoshsmashutoshsm Member Posts: 1,007
    Search for Used Oil Analysis on google, or on other discussions concerning such cars. You will find a lot of expert opinions.

    Granted, most of the Mazda 6 UOAs I've seen so far have been from the colder, mid-atlantic area - but we've had a few very favorable UOAs from members driving their 6's in Texas and CA as well. All with Mobil's 0W20. Run a cycle of it and post your own UOA to add to the already large knowledge base of how the 6 and 3's engines perform under different driving, weather and fuel conditions, with different oils.
  • ashutoshsmashutoshsm Member Posts: 1,007
    Condition 1 is normal - its good to get the oil moving around and lubricating the valves quickly - avoiding (or minimizing) known valve chatter issues with older Mazda engines (some with Aluminium heads and Cast Iron blocks). Also, it is not necessarily a precise thing - like 42 seconds at 1750 rpm, then 26 at 1178 rpm etc - its based on a bunch of pre-programmed maps and conceivably fine-tuned on the fly based on may factors - like oil, coolant temperatures, ambient temperature, intake air temperature, pressure, number of cats in heat within a 7 square mile radius and what not.

    Regarding the stalling issue, you may need a PCM (car computer, in lay terms) update (like an Operating System Upgrade). Take it to your dealer. They may also check for pending codes that may show one of your MANY sensors that ensure things start up and continue to run smoothly may have failed - there's the EGR and PCV valves, the MAF sensor and the O2 sensor, to name a few.

    There is a known PCM issue with older 6i's that was eliminiated with an update, there may be something similar for the s as well.

    I should also mention that mazda is being awesome with regards to computer issues, because the 6 is the first vehicle (IIRC) in the Ford/Mazda stable using the new (not 'required until 2006/7) CAN-II system instead of the existing OBD and OBD-II systems/interfaces. It literally has thousands of configurable variables and sensors, and LOADS of programming and memory built in (at least that's my semi-layman's interpretation). There are bound to be a few hitches, including stuff like 90% of mechanics' scanners being unable to pull codes when you get a CHeck Engine Light (until they all buy new, soon to be mandatory, equipment), but I think its worth it as long as Mazda keeps us in the loop, and sends out frequent updates to the dealer, and the dealership service managers know to try an update based on the nature of the complaint. Teething issues for a very good (emissions, engine management and many other standpoints) new system.
  • johnmazda6s04johnmazda6s04 Member Posts: 3
    Thanks Ashutoshsm,

    Very good info in there. I am begining to see after spending a day looking around different sites, the rpm issue is normal (very releaving to know that). But Since my car vibrates during this, is that vibration considered normal? I'll admit its not violent or anything like that but you can feel it. Or possibly is this a new car issue (ie i am under 700 miles).

    As far as part 2, will take it in to a local dealer (will need to pick one out since i bought the car in another town). Maybe the update will fix this.

    Thanks!
  • ericzoomericzoom Member Posts: 213
    I have a 2004 mazda6S V6 with 2500 miles. I would like to know if anybody has noticed rust on one of the flywheels deep inside the engine. I think its the one that runs the alternator or water pump belt.Its right on the side of the pully.I was just looking in the engine compartment the other day and noticed it.It probably won't cause any harm, but i was just curious.
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  • cop414cop414 Member Posts: 68
    To the members of the clutch shudder club-I spoke to my service manager yesterday, who was with the factory rep at the time, about my clutch problem. Between them they told me that they were ordering all new clutch components, including a new flywheel. Hopefully, finally, the dreaded clutch judder will be gone. He told me it would take 2-3 days for the parts to come in, so I'm counting on a total replacement sometime next week. My question is-is this a re engineered clutch, or an OEM replacement? And as all who are afflicted with this problem would be questioning, as I am-if it's all the same parts, is it going to happen again? I guess only time will tell, at least I've probably bought another 10K trouble free. If nothing else, if this one goes bad, hopefully there will be a TSB by that time. I asked if I was an isloated case and was told we're not sure. I'll post as soon as I get the parts replaced.
    PS-This replacement is under way within a week that I called Mazda USA and told them that I was now concerned about my safety!!?? I can't say if that's related to the ordering of the new parts, but it does make me wonder.
  • mazdafunmazdafun Member Posts: 2,329
    As it should, but use only when appropriate. :)

    My theory is it's because that's one of the things that gets the NHTSA moving, and may lead to a recall. Nobody likes to do a safety-related recall because of the bad press it generates. They'd much rather call it something else, like "customer-satisfaction campaign" or some other euphemistic term. Many TSBs in the past few years should have been recalls IMO (I think anything related to the power systems, brakes, suspension, safety equipment etc. should be recalls). I think the NHTSA has been a bit more lax (or more stretched) of late.
  • amrodamrod Member Posts: 5
    I took my 03 6s to my dealer last week to have the oil changed (12K miles). I mentioned the clutch shudder and asked him to check it. He called back to say that they couldn't replicate the issue, but after talking to Mazda Corp, they had authorized a flywheel and assembly replacement and wanted my original sent to them for analysis. After the replacement, it does seem better, but i think that the issue is still there (it's happened very slightly a couple of times.) Seems like it might be a design flaw. Keep your hopes up for a permanent fix soon!
    Respectfully yours,
    Quinn Adkins.
  • roadthrillroadthrill Member Posts: 2
    I just picked up my new 04 Mazda6 Wagon completely loaded—everything in a manual 5 speed. I have put about 100 miles on her so far. I could be wrong but the car seems to have a very slight hesitation or bog irrespective of RPM or throttle position. The feeling is a slight pause that is felt in the hips and through the seat. It feels like that short lag period that is experience when older automatics shift gears. Its like a breif period of limbo that if felt in automatice cars when the shift gears. Keep in mind that I have a manual shift. I think it could the result of the variable timing. My understanding is that this motor continually adjust its timing. I am hoping that it will be less prominent with a few miles on her? Can anybody identify or have any feedback with this concern? I love the car either way.
  • trucker50trucker50 Member Posts: 108
    I know the 6 has substancially more horsepower then the 4 but have you owners with the 4 been relatively pleased with the power/performance?
  • roadthrillroadthrill Member Posts: 2
    Guess nobody knows or cares. Anyway, I attribute the hesitation to th AC. when i shut the AC off it goes away
  • ericzoomericzoom Member Posts: 213
    I just came from the dealer to correct a new recall on 2004M6S which was an update to the PCM for emissions. Hopefully there won't be any more.
  • ashutoshsmashutoshsm Member Posts: 1,007
    Better mileage, adequate low-end (VERY close the the V6), lacking somewhat in high-end power. But if you get a manual tranny-equipped 6i, you can compensate for this, right?

    And even downshifting into 3rd or 4th in the high 60s or 70s (resp.) does not cause a mileage hit - at least not the kind inherent in the V6.

    Not to mention the 6i 'seems' to have better balance at the limit, being 200 lbs lighter up front, and this opinion is backed by numerous V6 owners I know.

    The V6 sounds incredible, however, and does have a thrilling amount of greater mid and high-end power. But if you're asking whetehr the 6i is adequate - most owners (of a 5 speed at least) will respond with an emphatic YES!
  • ashutoshsmashutoshsm Member Posts: 1,007
    The 6 has electronic throttle control (drive by wire). If you've only driven older cars before, this will take some getting used to.

    This, however, is a much debated issue (with a few pseudo-fixes that are easy, but in some people's opinions - merely placebos!) It still is a poor excuse - this noticeable hesitation (search for throttle lag, elsewhere!)

    However, rest assured that you will
    a. Notice incredible improvements as the engine/clutch etc wear in (this engine, and the 4, wear in VERY well, with continuously improving gas mileage, responsiveness and top end!)
    b. Find yourself compensating automatically (bad pun) over time

    A lot of people have also noticed improvements in their ability to compensate (or ignore) this by switching to synthetic fluids (Mobil 1 0W20 SuperSyn for oil, and Redline MT 90 for the tranny are the most popular). Not to mention this will mean you will start to enjoy synthetic's other numerous advantages over dino oil!

    The A/C merely exacerbates it, and is probably not the cause of the bogging itself. If you don't notice it with the A/C on, it'll only get better, and soon enough will be less noticeable even with it on!

    Another thing to do is to ensure that your car's PCM has the latest software update from Mazda. They perennially tweak parameters and eliminate problems, and any dealer/service manager worth his salt should be able to take care of this quite easily and quickly for you.
  • chronobchronob Member Posts: 22
    For those that are looking for updates on this problem, I took mine in this week and got it fixed. They replaced the flwheel, clutch disc, and clutch cover. The clutch seems to be working great, so far.

    In order to get to the clutch apparently they have to remove the entire front sub-frame. An effect of this can be that your front alignment will be off afterwards (as mine is), so be sure you have them check your alignment after the clutch repair before you pick up your car.

    On a side note, my service manger said that if this repair hadn't been under warranty it would have cost upwards of $1,000. He's probably exaggerating a little, but not much. No wonder Mazda isn't issuing a TSB on this.
  • cop414cop414 Member Posts: 68
    My clutch parts are still on order. Thanks for the alignment info though. I'll make sure that they check it. Could you tell by driving it that it was off? I assume if you could that it was off pretty bad.
    How long did it take for your parts to come in? Mine were ordered last Wednesday-clutch, flywheel and cover.
    Also-any idea if these were updated parts or exact duplicates of the original components?
    Thanks in advance for the info.
  • chronobchronob Member Posts: 22
    I dropped the car off on a Sunday night, and they had the car ready by Thursday evening. My service manager may have had the clutch parts express delivered. I had left him a message the week before that I'd be bringing it in, so maybe he already had them on order.

    Technically the wheels track straight, but my steering wheel is wayyy off to the left, so they need to realign with the steering wheel in the right position.

    I don't know if they are the same parts as stock, or totally different. It's my impression that they are different than the stock clutch parts, but I can't be sure. Wouldn't surprise me if they were the same.
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  • nismofreaknismofreak Member Posts: 120
    I have been reading this board as I have put a deposit on a MZ6SP (everything sans auto). With regard to the clutch jobs, they have to drop the tranny to get at the clutch. To get to the tranny, they have to remove the drive axles so they are also replacing seals. Any clutch job on a front driver is an expensive proposition no matter how you slice it.

    One question to the board: the people who have the clutch problems, how long have you been driving a manual transmission car and what are your driving conditions like?
  • pubdefpubdef Member Posts: 14
    I gather from your question that you may believe that the clutch problems with the M6 are caused or made worse by bad driving habits. That's not what's going on. I have been driving manual transmission cars nearly exclusively for 34 years. I drive a liitle hard in general, yet I've never (until now) needed a clutch before 60 or 70 thousand miles. Nearly all of my driving has been in Florida.

    The problem that these cars are having with their clutch's is not caused by driver error or abuse. There is simply a defect in the parts or manufacture. My clutch, flywheel, etc. was just replaced even though the dealer could NOT duplicate the problem and the car was nearly two thousand miles past the limit of the clutch warranty (12,000 miles). What does that tell you? Mazda knows there's a problem there's just no reason for them to publicize it as long it remains a small percentage of vehicles. Or until it causes someone to have trouble accelerating into or out of traffic and gets broadsided by a semi and killed. Then it will become a recall. hopefully those with the problem clutches will not ignore the symptoms.
  • cop414cop414 Member Posts: 68
    Ref this clutch problem-
    My car goes in tomorrow (Tuesday) for clutch and flywheel. I was told that it would take 6-8 hours.
    I just want it to be fixed.
    As far as the question of how long I've been driving a MT-First car I ever learned to drive was a Plymouth Valiant-3 speed on the column-half a dozed motorcycles including dirt bikes as well as street bikes, 69 GTO, AMC Pacer, Chev. Spectrum, all MT-a total of 27 years of driving with a clutch, and I've never ever had problems like this. My GTO would do what feels like the same thing-but the marks on the roadway made it very clear that this was wheel hop. I can see where one would think from the described problems that this could be a case of "operator error", but I can assure you that it isn't.
    I called the service mngr today and asked him if the replacement was the same as OEM, or has it been changed at all to stop the problem. I think he answered me honestly when he told me-I really don't know. Time will tell.
  • nismofreaknismofreak Member Posts: 120
    1) To clarify the Mazda 6 of which I am getting, this is the real internal code: M6HSP

    2) I meant no disrespect to drivers out there >BUT< there are people who have been driving sticks for a very long time and they are just driving with bad habits. Pubdef, like you my clutches last a really long time. I have a clutch the is 75K (with atleast 5 years and 70+ track days) and it still looks like new. Matter of fact I am installing it into my brother's car this weekend. Based on what you are saying, as long as Mazda knows that owners are having this problem then I will have my dealer replace the clutch, clutch cover and flywheel soon after I pick up the car.

    3) Last question: up to what build date Mazda6 does this affect?

    Thanks!
  • cop414cop414 Member Posts: 68
    Got my 6 back yesterday-after three days at the shop. My invoice says the following-Clutch Rel. collar, pilot bearing, clutch disc, clutch cover, resurface flywheel. No doubt it feels different. The steering is still dead on.
    The only time that I could ever replicate the judder is after a good run on the interstate while taking my daughter back to college, getting off at one certain exit and making a certain turn. I've always been able to duplicate it 100% at that point.
    When I get the time I'll make that trip just to check it out, but so far so good. It's taking some time to relearn how to drive it the way it should be driven. It's amazing how I can tell that I've been taking it easy on it just to not have the studder. I cringe when I am at the point where it used to happen, but now there is just a smooth takeoff. Only time will tell though.
    Oh, and a PS on the list of my cars with MT-my very first-a Pontiac Ventura-three speed on the floor-loved that car!!
  • jeanniejeannie Member Posts: 2
    I just bought a sedan 6 and am having the same issue. Thought I was crazy because I don't remember noticing it in the 2 testers that I took out-one I had for a day & half. Had them check tire pressure & balance, but it feels like it is right under the floor at seat position. Also seem to notice it more under 40mph. I have a big 3 mile commute to work everyday & hope that this will "drive out" as the car breaks in. Otherwise, I'm afraid it may not be the best car for city driving. Has yours improved? Thanks
  • livaudaislivaudais Member Posts: 55
    Just curious, shouldn't you wait and see whether your car actually develops the shudder? From what I can tell, only a small fraction of cars have the problem. I've had my 6s MT for a year now. My daily commute is a slow, stop-and-go jaunt... not the easiest thing on a clutch, yet no shudder to date.

    CL
  • livaudaislivaudais Member Posts: 55
    You may be noticing the throttle lag associated with drive-by-wire technology. It is not unique to the 6; many new cars now come with D-B-W -- Acura TSX is but one example --- and their boards are filled with similar questions. Apparently the lag is more noticeable in an automatic, but I notice it a bit in my manual 6s as well. The car won't change, but you tend to get used to it.

    CL
  • mgast4mgast4 Member Posts: 1
    I am thinking about purchasing a 04' Mazda6i manual. I have read the posts on clutch jobs, and other recalls of the M6's. However, in many cases the posts do not specify if the M6 they have is an 03' or an 04'. Or do many of these problem relate to both? Are many of the 03' problems fixed in the 04 model? Thanks
  • mazda6smazda6s Member Posts: 1,901
    There are 3 recalls on the 2003 Mazda6 but none on the 2004 (yet). You can look here:
    http://www-odi.nhtsa.dot.gov/cars/problems/recalls/recallsearch.c- - fm

    There are documented complaints for both, but only 3 of them on the 2004 model. You can search here:
    http://www-odi.nhtsa.dot.gov/cars/problems/complain/complaintsear- - ch.cfm

    TSBs are here:
    http://www-odi.nhtsa.dot.gov/cars/problems/tsb/results.cfm
  • sporty ladysporty lady Member Posts: 2
    How about the constant "vibration" underneath? Feels like it goes from the gas pedal straight under my seat. If you could feel how a "hum" might feel-that's it. It is making me absolutely insane!! I didn't notice it in the 2 I test drove. (One car I had for a day & 1/2.) I'm hoping it will improve during the break in period, but right now I'm a bit disappointed in my choice. Tell me this gets better. Thanks!
  • livaudaislivaudais Member Posts: 55
    Sorry, I've never heard of such a vibration in the 6, although perhaps someone else has. You might want to have that checked by your dealer. Drive with them if you can, so you can make sure they understand and feel the problem.

    CL
  • cheesehead6cheesehead6 Member Posts: 68
    Sporty Lady: consider taking the car directly to the dealer, have them find whatever is wrong/loose and fix it. You have a 12 month adjustment period in which little glitches like this can be taken care of under warranty. If it's really driving you crazy (as hums and rattles tend to do) have it looked at.

    Why keep driving in the hope that sometime during break in it will go away? It might not go away, and all that time you would be foregoing daily pleasure in driving your car. This is likely no big deal; why have your feelings about your new car colored by a two-bit rattle or hum?
  • mazda6smazda6s Member Posts: 1,901
    You need to take the car in and get it on record that you complained about the problem while the car was still under warranty. Otherwise, if it gets worse later on and turns out to be something serious, you will have no warranty claim.
  • sporty ladysporty lady Member Posts: 2
    Thanks all. Taking it up Friday & see what happens. May stop by another dealership too & take another 6 for a spin to see if it's just me. Have been driving a 1991 Acclaim for 13 yrs., so everything seems like a huge change-understandably!
  • plpplp Member Posts: 2
    I purchased a 4cyl( automatic)Sport Hatch that only has 1000 miles on it. Great car overall however the engine has a pronounced surge under even moderate acceleration.Very noticeable under heavy acceleration.Comments anyone?
  • mazda6smazda6s Member Posts: 1,901
    You should have a Mazda dealer look at it.
  • 1wiseguy11wiseguy1 Member Posts: 4
    brought my 6 V6 in for two recalls and at the time of the repairs the dealer noticed that my fuel pump was making am lot of noise. It was replaced and the car drives and sounds much better. Unfortunately, the steering wheel "clunk" was not fixed, as this was determined to be "normal"

    Anyone have any experience with this? I thought it was a simple lube issue but apparently not. It does seem less pronounced in warmer, more humid weather.
  • rcatiggayrcatiggay Member Posts: 7
    By surge what exactly do you mean? Can you provide more detail on this issue, becuase I have the same car and want to make sure if my car is doing the same thing or not.

    Thanks.
  • mazda6wagonmazda6wagon Member Posts: 2
    Hi All,

    Just bought a 6 wagon and on the trip back home we were playing with all the switches, of course. Well, from what we can tell the seat heaters are temperamental beasts. They'd work fine sometimes and other times we got nothing. It was an 800 mile trip home, so we had plenty of times to try them out, but we couldn't really find a pattern. I noticed one of the car mags (maybe Car and Driver?) had one editor who couldn't feel anything out of the seat heaters while others felt them fine. So is this a common problem? And has anybody had it fixed?
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