Volkswagen Passat 2005 and earlier

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  • go2grlgo2grl Member Posts: 6
    Please excuse me if I'm threadjacking, but it said to post new questions in an already existing discussion.

    I own a 2000 Passat and I'm trying to figure out how to change the front brake pads. I'll admit that I'm new to this and I'm trying to do it on my own and I'm having trouble figuring out how to get to the actual pad. Any obvious way that I've overlooked. Also, is there a Chilton or Hanes out on the 2000? I have an automatic w/tiptronic.

    Thanks ahead of time for any help.
    go2grl
  • markcincinnatimarkcincinnati Member Posts: 5,343
    Drive to the dealer. Tell the dealer to remove, inspect and change the pads -- if there are issues, then, you will at least have some recourse.

    The cost may be somewhat more than doing it yourself, but these are BRAKES -- I wouldn't mess with them unless you are a VW certified technician.

    Check out the rotors too -- VW Audi had issues with warped rotors during the 2000 - 2002 years. And, also, check the rear.
  • patpat Member Posts: 10,421
    You are in exactly the right place - you are not threadjacking at all. Welcome!
  • altair4altair4 Member Posts: 1,469
    To answer your question on the Haynes manual - "Yes" there is one that covers your model year. I've seen it at Pep Boys - I think it runs through the 2001 model.

    I've seen step-by-step instructions with pictures on another Passat specific forum, but rules here prohibit me from posting a link. Frankly, the job looks pretty straight forward and appears to be slightly easier than doing the rear pads. Your e-mail address is private, so I can't e-mail the links, either.

    The suggestion of replacing the front rotors is a good one. Internet pricing for Brembo rotors for my model year (2003) run between $41 and $44 each, with free shipping (for purchases over $50). PBR deluxe pads are about $45 to $50. You could get all replacement parts for less than $130 for the front brakes.

    Check out getcoolparts.com and stopshopanddrive.com.
  • go2grlgo2grl Member Posts: 6
    Thanks for the information. I'm going to update my profile so I can get the instructions. I already have the parts, now I'm just looking for the know how to do it myself. LOL

    go2grl
  • go2grlgo2grl Member Posts: 6
    Thank you for the welcome. I'm just beginning the process of learning vehicle repair for my car and I'm sure I'll have plenty of questions.

    go2grl
  • markcincinnatimarkcincinnati Member Posts: 5,343
    I stand in awe of a civilian who is willing and able to tackle working on any car made in the last 10 years -- the phrase "no user servicable parts" comes to mind. I would be "concerned" that I would end up with extra parts or something when I was done ("hmmm, I wonder what this doohickey does," kind of thing.)

    Color me impressed -- and perhaps a bit curious. Besides saving money is this an enjoyable experience (to work on your car?) I know how good it feels to give my car a hand wash and dry, to shine the tires and vacuum it out.

    But what you are talking about is a far cry from appearance maintenance.

    "Zen and the Art of VW Maintenance" -- has a certain nice ring to it.
  • altair4altair4 Member Posts: 1,469
    Well, this looks like a pretty easy job, actually. Of course, that's only true until the first bolt strips...

    If you think tackling the brakes is an impressive feat, what would you say about the owners doing their own timing belts? On the Passat, you have to move the front bumper and associated pieces into the "service position." It's a pretty awesome feat, in my view.

    Anyway, I can understand the sense of satisfaction of performing your own maintenance. :)
  • reidkreidk Member Posts: 46
    Will highly recommend that you follow earlier advice to 1) look for the Excellent on-line article - complete with detail photos - on changing Passat brake pads, and 2) get a copy of the Haynes manual, which points out at least one Potentially Critical step that should be done: Bleed at the caliper when retracting the piston (actually, this step IS mentioned in the Comments that surround the on-line article, but is not included in the actual steps / photos shown).
    (Gee - seems a shame not to be able to simply Point to it!)

    Will also suggest you get a Caliper (Piston) Retracting Tool - and not just the cheap little "cube," but a Real tool. Look up "Great Neck 11 Piece Caliper Tool Set" - or something similar. Can be had as a Loaner Tool at AutoZone. Vital for the rear, and extremely helpful for front. Article includes other tools & materials you should have on hand, including a decent jack stand....

    Oh yeah: the job is a LOT easier if you have a 2nd pair of hands, esp for co-ordinating the piston retraction / bleeding process.

    Good luck with the job! Did the rears on my '99 (rotors and pads) last weekend, and also disassembled the fronts just to ensure their condition: will be putting new pads and rotors on this week, perhaps tomorrow if weather breaks (HOT in SE MI!)
  • sundhario1sundhario1 Member Posts: 16
    FYI - There is an article in the latest Consumer Reports that discusses the build up of sludge in engines. They have a few makes/models listed that are disproportionately affected by this problem. One of them being the A4/Passat using the 1.8T engine.

    They mention that sludge buildup is due to the oil oxidizing due to prolonged exposures to high temperatures. I'm assuming that this is b/c of the turbo. They suggest using a high grade synthetic oil on oil changes and keep a record of your maintenance.

    Thought the group would like to know...
  • 600kgolfgt600kgolfgt Member Posts: 690
    F.Y.I. -

    This is old news that has been out for almost 2 years now... VW has the 502.00 specification list of motor oils posted at their dealerships. The TSB on this came out around the beginning of the second quarter of 2004.
  • quackattakquackattak Member Posts: 13
    Last week bought a 2002 passat 1.8t, 5spd, 49000 miles. The company I work for owns two tdi jetta's. One is new, the other is a 2000 with a 140,000 miles. I replaced the timing belt and changed the trans oil and filter in the older jetta and couldn't believe how good of shape the car was in. I work on a variety of heavy equipment and sometimes have to work on cars and pickups for this company. The passat had a check engine light on when I bought it and the dealer told me it was still under warranty. Called the VW dealership and they told me it was indeed under warranty till 50,000 miles, then told me they were 1 1/2 weeks away from being able to look at it.(what a drag) Today checked the code (po411, secondary air injection incorrect). Found the emission map under the hood, located the valve on the back of the motor. The 1/4 hose coming off the valve was broken and just hanging on by the braiding. Tommorow I'll replace the hose and see what happens. The car is great, very glad I bought it.
  • 600kgolfgt600kgolfgt Member Posts: 690
    Congratulations on your purchase! Here's a few things you can do to enhance the longevity of the car:

    1) If you do a lot of stop-and-go driving, change the oil every 3500-4000 miles. If you do a lot of highway driving, change it every 5000 miles.

    2) Use VW 502.00 specification motor oils. The service department at the dealership should have a readily available list of motor oils (synthetic only) that meet the spec. The motor oils on that list are available at your local auto parts store (Auto Zone, Pep Boys, Western Auto, etc.).

    3) Purchase the oil filter at the dealer. The VW OEM oil filters are of much better construction than the aftermarket filters - containing a steel ball-type check valve (to aid in regulating the engine's oil pressure) and a steel ball-bearing anti-drainback valve (to keep dirty oil from flowing back into the engine after you shut it off. Most importantly, there is a TSB for your Passat that calls for using the larger VW OEM oil filter to compensate for the smaller engine sump (due to the longitudinal position of the engine) and increase the engine oil capacity from 3.9 quarts to 4.2 quarts (same as the transverse-mounted 1.8T engine in my 2003 Wolfsburg Jetta).

    4) As far as fuel requirements for the 1.8T, use the good stuff (91 octane or better) to get the best performance out of the engine.

    At 49000 miles, you'll have a ways to go before the next major maintenance item - the timing belt and water pump at the 80,000 - 90,000 mile interval (just to be on the safe side).
  • onlysurferonlysurfer Member Posts: 96
    Today, the AC stopped working on my 2002 Passat GLX 4Motion. The climate control panel doesn't display OAT so I think it's yet another electrical type problem. I'm sure AC mechanics are working fine but the automatic system is not senidng command to activate compressor.

    These are the reasons why I won't be buying VW again and advice other people to stay away from VW products.
  • michellefmichellef Member Posts: 1
    Hello,

    I have found a car I really like at a small dealership. The vehicle shows repossesion and an auction purchase on it's carfax report, however it appears to be in good condition. I visually inspected everything (including the CV boots) and test drove it favorably, the body is straght and the engine is clean. They said they only replace the belts if they are over 50% worn. Is that ok? Also, could not find the transmission fluid stick. I have read through several posts on this site, and now I am worried about the belts, oil, brakes etc. I have no idea, and the dealer does not know, the car's repair history. They are offering to split the cost of the warranty with me (it's through an external company and costs $1200) and he is willing to take my offer of $7400. I am hoping some of you can help me with this decision, as I don't want to buy a car that will need major repairs. (Who does? ; ) Is this a good price for a Passat with 100,000 miles? :confuse:
  • fish8fish8 Member Posts: 2,282
    Ok, here are the facts according to you:

    101,000 miles on a '00 Passat GLS
    $1200 on an extended warranty ($600 paid by you)
    Belt(I'm thinking timing belt here) never replaced
    $7,400
    No repair or maintenance history

    Is this all accurate? I would completely avoid this car. First of all, VW's tend to be very problematic and especially this vintage. As you may have read, maintenance on VW's is VERY important and it appears that this car has no known history. Also, $7400 sounds VERY high.

    Not sure this would be a good deal.

    Good Luck!!
  • altair4altair4 Member Posts: 1,469
    You wrote:
    At 49000 miles, you'll have a ways to go before the next major maintenance item - the timing belt and water pump at the 80,000 - 90,000 mile interval (just to be on the safe side).

    Personally, I wouldn't wait for that high of mileage before changing out the TB and water pump. The engine is an interference design - if the belt goes it will grenade the valvetrain.

    If it were me, I'd be thinking about it any time after 60,000 miles, especially if the car is mostly city-driven.
  • 600kgolfgt600kgolfgt Member Posts: 690
    > If it were me, I'd be thinking about it any time after 60,000 miles, especially if the car is mostly city-driven.

    Well, at least we both agree that the VW specified 105K timing belt change interval is like playing Russian Roulette without an empty chamber....

    Based on my experience on 3 of the 4 VW's I've personally owned (Mk1 through Mk3), I've never had a timing belt failure on any of them - and I usually change them around the 80K - 90K mileage interval.

    It also depends on driving style - the more a driver tends to drive the car hard on a regular basis, the greater the probability of timing belt failure (especially, as you mentioned, city driving - stop and go is always brutal on an engine)...
  • jodar96jodar96 Member Posts: 400
    I would like to buy a 2002 GLS V-6 5 speed, and sell my Camry, but with all little issues that happen with Passats, I am not sure letting a 9 year old Camry XLE V-6 with perfect relibaility is a good idea.

    The only dealer maintenance was replacing the timing belt at 90K miles at $150. My Camry has a boring style, but it a great car. At 80-90mph, you hardly hear the engine. 2001-2005 Passat has a great styling, but is it worth it to drive a good looking car, and keep spending money on nagging problems? Don't answer that since I might end up buying a Passat anyway!!!

    Joe
  • quackattakquackattak Member Posts: 13
    I bought mine because the car is unique compared to what else is on the road. Having a car that you never have to do anything to is kind of boring. I did keep my 9 year old gmc jimmy which has been bullet proof for 160k, of cousre no performance or style. To me its worth doing the extra work because you feel kind of rewarded driving something that is a little different. A few years back I had a 1981 audi diesel, hell to keep running but a great driving car(and talk about unique).

    Paul
  • onlysurferonlysurfer Member Posts: 96
    Sounds like people on this shore always wants to go on that and vice versa, after making many dealer trips (some under warranty, some not), I'd be happy to have a car that's great and can be hush at 80-90mph.
  • mbros2kmbros2k Member Posts: 71
    The soft touch layer is rubbing and chipping off the door handles, around the window switches, and on the radio panels. It looks like VW sprayed a soft touch layer over certain hard plastic areas instead of using more expensive true soft touch plastics. Are others having this problem and what are you doing about it? I hate to have the dealer tear up the door panels and dash to replace the parts, only to have this happen again in a few months. Thanks.
  • markcincinnatimarkcincinnati Member Posts: 5,343
    If you have $8,000 to spend on a car -- I wouldn't make it this car -- the reasons have already been stated by others here.

    I am sometimes chastised for making such suggestions, but -- there ARE brand new (2005 and some 2006) model cars that can be leased for a number beginning with a "2" -- try $219.95 on for size. Even if you are "forced" to prepay sales tax (here in Ohio that is the way it is done on a lease) plus a security deposit plus the first month's lease payment -- you should be able to spend the same amount of money as you are talking on a BRAND NEW car with 100% new car warranty, new tires, new wiper blades, new brake pads -- etc etc etc and be able to drive this car for about 3 years.

    Unless you are going to drive way over 15,000 miles per year -- at the end of 3 years in either case you would for all practical financial purposes "own" nothing.

    I would submit, however, that the 101,000 used and suspicious VW would COST WAY MORE in total cash put out than a brand new leased car would cost.

    Heck, chances are you could drive the new car and never swap out the tires in 3 years. Regular maintenance would be required -- but many new cars have very puny maintenance requirements until they pass 50,000 miles.

    Here in River City the market is so competitive even the local Chevy dealers are including the maintenace in the asking price (limited to oil changes and other fairly low cost items -- in other words NOT the Audi advantage where you can get wiper blades and light bulbs, but still worth a couple hundred bucks over a 3 year time frame.)

    The point is, this Passat could be a money pit and the price considering seems too high. Perhaps if the dealer would include the full amount of the add on warranty -- perhaps.

    Sorry to rain on your idea. :(
  • mbros2kmbros2k Member Posts: 71
    I agree with Mark. Figure that a Passat with 100k and no maintenance record is pretty well shot. It might be worth having for a few thousand dollars if you can do some repairs yourself, but still, there is a good chance it needs a timing belt, fuel injectors, exhaust parts, belts and hoses, a water pump, and a new turbo just for starters--then there's the sludge problem. And who would warranty such a car? If you have 7500 dollars cash, make a small down payment toward a new or certified used car and keep the rest in the bank to make payments for a while. You'll be driving a reliable car with a warranty and have much fewer headaches. And get a car with head airbags and stability control- they are life savers.
  • markcincinnatimarkcincinnati Member Posts: 5,343
    What he said!
  • bjbird2bjbird2 Member Posts: 647
    I'm surprised that my VW dealer uses dura-blend oil for oil changes on the Passat 1.8T, despite the recommendations from VW, and the risk of developing sludge. I have to specifically ask for synthetic oil, and the price goes up $20. This seems like an example of the dealer ignoring the manufacturer so they can save a few $$.
    If I had a sludge problem, I wonder how the warantee would apply if the dealer is negligent because they ignored VW's recommendations.
  • altair4altair4 Member Posts: 1,469
    bjbird2,

    This would be fun to bring to the attention of VWoA. I'd love to hear their answer.
  • admoadmo Member Posts: 3
    On a trip from NJ to NC, we had the oil light come on and off repetedly just about 200 miles from home. After talking with various dealers on the phone, we either had a sludge problem or a failing sensor. Long story short, we drove it (against some recommendations) the remaining 30 miles to a dealer in PA. They confirmed sludge.

    It was a $1,700 repair, but VW would cover it as long as we could prove we had oil changes at least every 6000 miles. It is a 2001 Passat 1.8T with 64K miles, that we bought at 32K. Luckily, the previous ownere kept all his receipts in the manual. Also, we happened to have all of ours. Total cost to us, $125 for the hotel room.

    Keep all your oil change receipts!
  • quackattakquackattak Member Posts: 13
    I was wondering what all was replaced for the 1700.00, I have a 2002 1.8T that I bought used and have no previous oil change receipts.

    Thanks,
    Paul
  • admoadmo Member Posts: 3
    Well, the big item was for about $1000, and was listed as "preformed tsb on fuel pump for oil sludge", which I'm guessing is some kind of complete cleaning or something. There were about 20 other line items that ranged from $1.60 to $32 or so for various clips, valves, tubes, and hoses. Later on I'll locate the actual invoice (I have two, one with all the charges, the other showing no charge to me) where I can say exactly what was done.

    VW recommends changes every 5000 miles, although oil change places and gas stations usually put 3000 on the sticker. Don't fall for changing every 3K. VW also gives an extra 1K miles buffer as far as the free repair. If you don't have all the receipts (as we weren't sure we had), we actually called as many places we could think of where we had our oil changed so they could fax invoices to the dealer to show when we had the oil changed.

    One scary moment we had was that 1 of our local gas stations changed our oil, and had no records as old as we needed. We hoped it was in the car, but we were at the hotel at the time. The following oil change was at a VW dealer, and on their invoice they had writter "changed oil, 1000 miles over per sticker", so they were reluctant to fac that invoice, as it may have ruined everything for us. Luckily, the gas station we later determined put a 3000 mile sticker on the car, meaning our "1000 miles over" was still a change after 4000 miles, well under VW's need.

    I am still so releived we didn't get stuck with that bill. And they need proof all the way back to mile zero, regardless of whenyou bought it (unless you bought it as a certified used vw from a dealer, then you only need to prove from the moment you bought it).
  • quackattakquackattak Member Posts: 13
    What type of oil have you been using and was VW just as strict about the type of oil as the mileage you have it changed. Everyone I've talked to in here says pure synthetic meeting VW specs. When I bought mine from the dealer they changed the oil using valvoline durablend, so when I got home I changed it again using mobil 1 0-40w synthetic. I've heard alot about this sludge problem and it has me a little nervous.

    Thanks again,
    Paul
  • cyrwhitecyrwhite Member Posts: 1
    My husband did the same thing. You need to buy a pump, and new transmission fluid. Get it to the right temp, and pump it back in the same way it came out. Will cost about $350 if you have the dealer do it, and that's before towing!
  • admoadmo Member Posts: 3
    At first we never specified, so I'm guessing it was regular oil, not synthetic. We had an oil issue similar to what we just experienced in December, but us and the volkswagen place just assumed that at our last change, they didn't actually change the oil! We were 1000 miles overdue, but they said the oil looked as if it hadn't been changed for closer to 10,000 miles. It was at that point that the sludge issue should have been diagnosed, but wasn't. From that point on, we've only used synthetic as per the recommendation of the VW place we had the car towed to.

    As far as the big sludge fix, they didn't care what kind of oil was used for the changes. Only the miles. In fact, since we had 64K miles, all they really wanted was 10 oil changes for proof. It really seemed the number of oil changes was more important that the mileage between changes. I think by the time we found 9 invoices, that was good enough for them.
  • go2grlgo2grl Member Posts: 6
    The main reason I'm undertaking this is to save money. I've done a few other things to my car(changed the oil, tires and a few other "easy" jobs) and had no trouble. I can't compare the satisfaction to cleaning my car, since I take it to get that done.

    No need to be impressed ;) I feel this is a job I can undertake myself, with the right research and patience. I'm actually going to be using the Hobby Shop on base and will get assistance if needed. Major repairs that require specialized equipment or more in-depth knowledge, that's when I'll leave to the professionals and gladly hand over my money.

    go2grl
  • ella2ella2 Member Posts: 1
    Hi. Greeting from the UK. I've just purchased a 98 Passat 1.820V with remote central locking. I understand that if you open the door via the remote and don't do anything for 30 seconds, then the car shoud automatically close again. Problem is. it isn't doing that!! Any suggestions what the problem might be?
  • krzysskrzyss Member Posts: 849
    I might be wrong but some of these behaviour is programmable (doors locking themselves after one starts driving, etc). Maybe it should be configured by dealer?

    Krzys
  • altair4altair4 Member Posts: 1,469
    Go2grl, have you attempted your brake job yet? I just did the rear brakes on our wagon and it went very smoothly. Parts ran just under $80 on-line with free delivery and no tax. Total time was probably 3 hours, but I know I can do it in under 1.5 hours next time (you live and learn!).
  • dezynerdezyner Member Posts: 2
    :confuse: Hey guys. I've decided to purchase a new vehicle and currently have a 2003 Passat on hold. Its a GLS 1.8L Turbo Engine. 5 speed. 42k miles. Can you give me any direction and let me in on the gossip of any possible issues? I've been killing myself with internal conflicts and need people's help who know better than I do. and who arent trying to sell me something. I plan on having the car around 4 years, 70k miles, give or take a little.
    Thanks!
  • jeffc3jeffc3 Member Posts: 1
    My wife and I purchased a 1998 Passat with a 1.8T just over a year ago. We purchased the car with 55,000 KM and it now has 76,000 KM on it. As best we can determine the regular maintenance schedule was loosely followed. Our dealership recommends a significant package of items be completed at 64,000 KM and we are about to take the plunge and have all of these done. At the same time our front brakes also need to be replaced (roughly a $500 plus touch). I am looking for some advice on how necessary I should consider the recommended maintenance items to be if I am not having any problems with the car?
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  • 600kgolfgt600kgolfgt Member Posts: 690
    My wife has the 2003 GLS 1.8T she bought brand new. Approaching 35K miles, absolutely no problems (of course she has me around to make sure the car is properly maintained).

    First thing I would do is to make sure the car was properly maintained (check service records, etc) - i.e. the oil was changed at the proper intervals (every 3500 miles if the driving was mostly stop-and-go city driving, every 5000 miles if mostly highway driven),
    and most importantly, if the proper motor oil was used according to the VW 502.00 specification (every oil on that specification is synthetic oil only) - you will find that list at the service department of your nearest VW dealership (if they don't have the list, I would take my car to another dealership that has that list). Make sure you run a Carfax on the VIN number to make sure it hasn't been in any accidents. Make sure you visually check the brake pads and rotors - that should give you a good indication of how the previous owner drove the car.

    According to Consumer reports, the 2003 Passat's is on their recommended list with an overall reliability of average.
  • dezynerdezyner Member Posts: 2
    Hi. thank you for the input. I had heard about the synthetic oil. and good recommendation on the brake pads and rotors. I'll do that. I ended up running into an issue with the 2003 and found a 2000 with about the same miles. it worries me some, but if i pursue it, i will be purchasing an extended warranty. any advice there? i heard a faint ticking noise under the hood and I've been asking around. it almost sounded like a belt of some kind. nonetheless, i will have a mechanic look at is as well before i make the purchase. i did run a carfax and all is perfectly clear. ( on both the 2000 and 2003.)
    thanks again for your advice.
  • thesherriffthesherriff Member Posts: 11
    I took the car in for service on a day it downpoured severely. When I went to pick up the car they told me there was not problem with the A/C or clogging. I too thought condensation problem would most likely be on passenger side due to location of the unit.

    I went to get in the car, peeled back the paper mat and it was soaking wet. I immediately went to get the serviceman and showed him. Sure enough he popped the hood and pulled back the cover over the battery and said they need to check the "cowl" drains. What they suspected is exactly what you just explained.

    It has not rained heavy enough for this to happen again-but I'm going to have that checked and keep a watch on it. Thanks!
  • h8gassrzh8gassrz Member Posts: 2
    I'm reading this string of brake repair troubles and I'm wondering if someone could point me in the right direction before I torch my wife's jetta. I've done quite a few break jobs in my short life on this earth and I've never had this much trouble replacing pads and rotors.

    I am struggling to get the rear calipers back onto this jetta and cannot figure out why I can't push the pistons back. At first I though i had a frozen caliper so i attempted the other side and came up with the same result. I find it highly unlikely that both rear calipers would be frozen. I do have what I would call exessive wear on the rear pad so maybe that's the case. Does anyone have any thoughts?
  • reidkreidk Member Posts: 46
    Rear piston probably needs to be Rotated as it is retracted - there is a Special Tool for this.
    We used a "Great Neck 11 Piece Caliper Tool Kit" from AutoZone: Free "rental," as long as you bring the kit back ($35 deposit). This did a wonderful job on the rears of my Passat, and made working on the front much easier than would have been the case had we tried using the old "C-Clamp" approach.
    If you look the tool kit up on Autozone's web site you can write the part number down - not all of their staff recognizes the description, but they can punch the Part No into their computer and tell you a) Whether or not their store has one, and b) Whether or not it is Available.

    ALSO: open the bleed valves at the caliper you are working on as you retract the piston (Front or Rear). You will, of course, have a BLEED KIT attached before opening the valve - and keep an eye out for overfill if you have one with a small collector bottle...

    The Haynes manual did a pretty good job of describing this process - although there was a series of pictures on-line of an Actual Job that showed the parts with greater clarity than the manual did.

    Once we figured this all out - and assembled correct parts, tools, brake grease, cleaner & what not - job proved fairly easy & brakes certainly work a whole lot better than they did prior to putting the new pads & rotors on...

    Good luck!

    Reid / SE MI
  • wetwilliewetwillie Member Posts: 129
    I used a 6" C-clamp. Just put a little pressure on the piston (from the C-clamp) and rotate the piston clockwise with a vise grips about a quarter turn. Put a little more pressure on the piston and rotate the piston a quarter/half turn if needed, continue until retracted - mine rotated on their own after the first or second rotation so continued rotation was not necessary. I bought a model specific caliper kit for this and didn't use it - wanna buy a new/unused brake caliper piston retraction kit?

    Be careful not to pinch/crush rubber boot behind piston when using vise grip.

    Brake fluid reservoir is vented so bleeding is not necessary, but monitor fluid level so you dont overflow reservoir and maybe just loosen cap a bit on the reservoir.

    I used Mintex red box pads which are great - very low dusting if your concerned about that.
  • altair4altair4 Member Posts: 1,469
    The tool that reidk mentioned (retned from AutoZone) makes the rear brake job much more pleasant than the C-clamp method. I gotta say it took much more force than I expected to rotate the piston back in. Using the c-clamp/needlenoe pliers or vise grip approach would definitely have made this a much more difficult and more lengthy job. And it greatly reduces the chance of tearing the rubber boot on the piston.

    Can't recommend the tool highly enough.
  • altair4altair4 Member Posts: 1,469
    I'm glad that I could help you. ;) What's amazing to me is that they didn't check the drain themselves. Incredible. It's not that uncommon of an issue.

    Make sure you really dry out the car. There's too many electronic modules under the seats. You really don't want corrosion to get into them. I'd go so far as to use a wet vac to vacuum out as much as I could then even consider running a household dehumidifier in the car to really get all the moisture out (I actually saw a Passat wagon at my dealership with a running dehumidifier in the "way back." I asked about it and was told that they were drying it out from this very same problem).
  • jman1260jman1260 Member Posts: 1
    Hi,

    I've been looking for a vehicle to take out west with me, either a used VW Passat glx 4 motion(2001) or a SUV, probably a Hyndai Santa Fe LX(2004). There both similar in price, and similarly equiped. I am trying to decide on one of them, based on how each would handle in snow. The passat would drive better normally, but I need some insight on how the 4 motion passat would handle in snowy conditions compared to the SUV. All help is appreciated, thanks...
  • h8gassrzh8gassrz Member Posts: 2
    Well I want to thank you all for your kind assistance. I was able to successfully locate the tool from AutoZone online which prepared me for there well part-time trained staff. However, someone should have warned the staff at Advanced Auto that I was coming to make myself look like an idiot. Now this isn't the first time I've made this mistake. Shame on me.

    Well long story short they don't have the same tools as AutoZone and they tried to sell me the cube thingy. Didn't buy it thanks to things i've read here. Stopped at Napa and they only had the cube thingy as well. So I came home a little ticked off that I was going to either have to do it the hard way or improvise.

    Improvise is what i ended up doing. For anyone else whoever runs into the same predicament as me all you need is a standard caliper retracting tool and a 4" electric grinder. Well not the actual grinder but the tool used to change the grinding wheel. With the caliper retractor in place and snug (not tight) the grinder tool fits perfectly around the retractor and perfectly into the notches in the piston.

    Well that's all I have to say about that. Thanks again for the help.
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