Mazda Protege5 Maintenance and Repair

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Comments

  • nipzip1nipzip1 Member Posts: 9
    There are actually 2. They are both located below the header(the four tubes coming out of the engine) on the front of the engine. One is on the side of the 1st catalytic converter and then another just beneath that. i believe they have blue, white, and black wires going to them.
  • autonomousautonomous Member Posts: 1,769
    car was sold "As Is"

    Oh, that makes all the difference in the world! You are lucky that they are footing the bill for all the changes.

    Tip: Before purchasing a used car, have it independently checked to ensure there are no surprises. "Independent" as in your garage not the seller's garage.
  • winston3xwinston3x Member Posts: 16
    I agree about the independent garage, I did that with the last car I bought (living in a much smaller town with less daily responsibility). It just wasn't a real possibility in this case, and no real guarantee that they would have caught this, it seems to be a pretty elusive thing. I live in Nashville and work full time so finding one that would do it in a timely manner and on short notice would have been difficult. Woulda, coulda, SHOULDA.

    got a call from Honda dlr. today. Pump assembly arrived, gasket did not. It won't be here till monday. So, at least 3 more days with the loaner car.
  • winston3xwinston3x Member Posts: 16
    I've just been through the same thing with my '03 P5 (131,000) except my catalytic converter was fried before my problem was diagnosed correctly. You didn't post the codes you're getting but from the sounds of it, I'd be willing to bet you're getting the same ones I did (P0300 - Random Misfire) - anyhow, you need to have them replace your coils, plugs & wires!

    Thanks Debbi,
    Got the car back yesterday (Fri) with new fuel pump and filter, CEL and engine power loss today. Back to the Honda dlr on Monday morn. When I dropped the car off last week i read all of the posts about p5 CEL on this board and another. I called the Honda dlr back later that day and told him that cars with the exact sypmtoms needed and EGR or igintion coils. Since Mazda's diagnosis was fuel pump he said that's what they had to do. When I talked to the salesman today that he said they would probably do wires first. I told him I wanted new coils while they're in there. I may have to pay for a portion of this one.

    question for you Debbi, how many days or miles did you dirve before your cat was fried?. I'm worried about this now because the problem hasn't been fixed, and i've driven about 150 miles in the car since i got it.(only a mile or two with obvious engine power loss symptoms). The orginal code pulled by Honda was the P0300-Random misfire. They didn't get a code from Mazda. any adivce would be greatly appreciated. Thanks, -Matt
  • winston3xwinston3x Member Posts: 16

    Coils were $15.00 a piece off of Autozone.com/ And supper easy to replace.2 screws
    I replaced both. mainly because i didnt want the same problem again.


    also to Nipzip,
    may be too soon to tell, but I wondering how non-OEM coils would hold up to coils from Mazda. Huge difference in price, like $75 or more each. thanks
  • debbi1229debbi1229 Member Posts: 17
    Matt ~
    I must admit I drove the car much longer than I probably should have (almost 6 weeks & my daily commute to/from work is about 80 miles a day) :cry: They kept telling me that as long as the CEL was a "steady" on & not blinking that I was okay to drive it PLUS it kept correcting itself - it would come on & stay on for anywhere for a day to a week, then go off & stay off the same amount of time. Obviously, I'm not mechanic ;) but I wouldn't think the 150 miles you've driven it would cause you a problem with your cat when you consider that I drove 2400 plus miles before it fried mine. Good luck - let me know how it turns out... Debbi
  • winston3xwinston3x Member Posts: 16
    thanks Debbi,
    that helps to put my mind at ease. The car is in the shop now and I'm driving a rental. The coils are being sent overnight from another NAPA, they had the wires in stock. I'll drop the parts off tomorrow am and hopefully have it back by the afternoon. As expected, they were very unreceptive to paying for any of this work (even though the original problem hadn't been fixed). They wanted to take the car back to mazda for another diagnosis thinking it could be a bad PCM. When I talked to the salesguy and offered to pay for the parts if they would cover the labor,(and told him again about others with the same problems) he agreed.

    So, fingers crossed, this will do the trick. If not, the Mazda dealership will be abusing my credit card in the near future. I'll certainly keep you posted, although i think it will take a couple months of trouble free driving to restore my confidence. Thanks so much for your information, it has been a great help. -matt
  • oldman15oldman15 Member Posts: 43
    Coming up on 101,000 miles on my 03 P5 5-speed. Prices for timing belt & water pump are averaging $550. Some dealers suggest replacing the tension pulleys, others just slip old belt off and and slip new one on.
    Any suggestions.
    My guess is I'm safer going w/ a dealer vs. private shop, in case the new belt breaks or other problems arise.
    Any suggestions?

    Also, considered replacing air filter w/ stock K&H. They appear to allow better air flow because they don't filter small particles in intake air as effectively as a standard filter.
    Anyone have any experience or opinions w/ K&H filters.

    Thanks.
  • catera5catera5 Member Posts: 5
    Does anyone know what kind of exhuast I can put on my 2002 Protege 5 that would increase the horse power? Thanks.
  • winston3xwinston3x Member Posts: 16
    Also, considered replacing air filter w/ stock K&H. They appear to allow better air flow because they don't filter small particles in intake air as effectively as a standard filter.
    Anyone have any experience or opinions w/ K&H filters.


    from what i've read probably best to stay away from the K&N. Lots of people use them, but over time the smaller particles could to do dammage to the engine. The HP gains are negligable. Also you have to coat the K&N with an oil based liquid and if you put too much it can clog things up. I think they are best suited for much larger engines that draw a lot more air.
  • winston3xwinston3x Member Posts: 16
    Hi everyone,
    Just a quick update. I've had the car for two weeks now with new coils and wires. Haven't experienced any of the previous symptoms :) . I'll wait a few more weeks before I declare the problem fixed. Thanks again for all of your help!!
  • debbi1229debbi1229 Member Posts: 17
    Matt ~

    Woohoo - glad to hear that you've been two weeks free of CEL problems! I'm guessing that you didn't have any CAT problems either - that's even better news! I still am at a lost as to why this problem isn't being properly diagnosed by the Mazda techs when it's obvious from just the posts seen here that it's such a widespread problem? I noticed a new post from someone just this morning having the same problem! I am so VERY thankful that I happened to stumble across this forum - a little too late to save my CAT but still soon enough to prevent any further problems. In case I haven't said so lately - THANK YOU to all of you (especially you Dave :) for taking the time to post your problem and how it was resolved here....Debbi
  • winston3xwinston3x Member Posts: 16
    thanks Debbi,
    agreed about the diagnosis. I'll try to find a good independent shop for any repairs in the future. It may just be that because it's a RANDOM misfire that when (and if) they tested the coils, they seem fine. Either way, they should be aware that this was a possible cause. The honda dlr. wanted to send the car back to Mazda for another diagnosis, I had to insist that they try this.

    Also, for anyone having this problem in the future, according to everything i've read, if your coils are going bad, cold weather brings out the worst in them so...

    dying at a stop light+ engine power loss at higer speeds + CEL + P0300(random misfire code) in cold weather = bad ignition coils/wires
  • loislanemiamiloislanemiami Member Posts: 5
    about 6 months ago I was riding down the street and my engine light came on, my Mazda got hot really fast and shut off. I had it towed to a mechanic and they told me that one of my belts had popped and that I need to replace them. They said it was the alternator belt and that I should replace both the alternator belt and some AC belt. I replaced them both and then about a month later the alternator belt popped off again and the car overheated. In addition to this my car screeches really loud when I first start it, especially if i have on the AC. I've had them tightened and I brought the best belts according to the mechanic. They all keep telling me everything is fine, except my car screeches about every time I start it and it will stop once I gas it or start heading down the road. Does anyone know what this could be. Also I just had my engine light come on again and I need to replace my oxygen sensors. Is this difficult to do? I was thinking about getting a manual and having my boyfriend repair it. Thanks
  • iamziamz Member Posts: 542
    Few things to have checked;

    1. Alignment of your alternator and AC compressor.
    2. Bearings going out on either the Alternator or AC compressor.
    3. Belts could be set to tight or to loose on either of the above.
  • nipzip1nipzip1 Member Posts: 9
    Usually the screeching is from the belts. Means that they are too tight or that they are going bad. The oxygen sensors are very easy to replace.there are two both on the exhaust header one on top right off the engine and the other is beneath that under the first catalytic converter.
  • loislanemiamiloislanemiami Member Posts: 5
    This sounds right, because right before this problem started I ran over this huge rock and it hit right on the spot where my alternator is. Hmmm......I cant even imagine what they would need to do to fix that how do you get your alternator and AC compressor aligned? By the way thanks a lot for your answers
  • loislanemiamiloislanemiami Member Posts: 5
    Thanks a lot. Is it really hard to get to and do you need a special tool for that?
  • nipzip1nipzip1 Member Posts: 9
    Just an adjustable wrench thats it.

    well the bottom one you might need to jack the front end up a little to slide under the front of the car. the top one is sticking in the side of the heat shield on the from of the header. has blue,black and white wires going to it i believe.

    You will need to disconnect the wires first before you loosen it.the wires clip together.
  • loislanemiamiloislanemiami Member Posts: 5
    Thanks........You just saved me about $250.00,

    my mechanic was going to charge me $450 to do this job. I'm sure I will figure it out.......
  • loislanemiamiloislanemiami Member Posts: 5
    Does one exist. I cant find one anywhere.
  • davidingilbertdavidingilbert Member Posts: 53
    Matt - glad to hear it.
    If the CEL comes on flashing for some odd reason (And I hope it doesn't), what I did was pull over quick and turn off the engine. That should stop the flashing at the very least.
  • davidingilbertdavidingilbert Member Posts: 53
    Glad I could help everyone out here.

    Now I will be known as "davidingilbert check engine light Part....." ;)
  • davidingilbertdavidingilbert Member Posts: 53
    Winston - I have heard Checker auto parts will read you code for free.
    I think at a dealership, it is something like $50.00 :cry: just for them to plug it in.

    Dave
  • debbi1229debbi1229 Member Posts: 17
    Dave ~ Who would of ever thought it possible that you'd be given the title of "davidingilbert check engine light Part....." and overnight gain such celebrity status :shades: simply by posting your problem in this forum... Just teasin' ;) but you do know that you & your CEL will be talked about for years to come...... Debbi
  • akbossakboss Member Posts: 10
    My first post in this section but it seems like a really helpful bunch of guys here, so thought I'd make a post regarding a new battery for my '03. Its a cold-start morning here in Ontario, getting near -20˚C and the 4-year-old factory battery is starting to let go. Any advice as to what kind of battery works well in this car? Should I just pick up a factory-voltage replacement or is there any significant upgrades that would be worthwhile? Thanks for all your help...
  • oldman15oldman15 Member Posts: 43
    For my 03 P5,
    WalMart Everstart 800 cold crank. Approx $80
    Turn car switch to "on" and wait 10 seconds for coil to build charge in cold weather.
    Engine cranks about 12 times, then starts.
    9 degrees below in WI this year, started every time.

    If you are concerned about need of more power in your colder weather, there are "sealed" batteries w/ more cold cranking power for over $100 at WalMart, Sam's Club, etc.
  • oldman15oldman15 Member Posts: 43
    03 P5 5-speed.
    Any after market pads and rotors that are better performers than OEM w/ rotors that don't rust?
    Thanks.
  • oldman15oldman15 Member Posts: 43
    03 P5 5-speed w/ 100,000 miles needs transmission lube change.
    GL-4 rated 75W90 can't be found anywhere.
    GL-5 rated has additives that corrode brass components in transmission.
    One dealership said synthetic causes seals to deteriorate.

    Any ideas? Thanks.
  • oldman15oldman15 Member Posts: 43
    Coming up on 101,000 miles on my 03 P5 5-speed. Prices for timing belt & water pump are averaging $550. Some dealers suggest replacing the tension pulleys, others just slip old belt off and and slip new one on.
    Any suggestions?


    Also, considered replacing air filter w/ K&N. They appear to allow better air flow because possibly because they don't filter small particles in intake air as effectively as a standard filter.
    Anyone have any experience or opinions w/ K&N filters?

    Thanks.
  • Mr_ShiftrightMr_Shiftright Member Posts: 64,481
    Waste of money IMO. The amount of air going into your engine is regulated by the throttle plate anyway, so is normally "restricted" until wide open throttle, at which time the "extra" air from a K&N is so small that the advantage of 1 HP or 2 is not offset by the possibility of allowing more junk into your engine or oil from the filter into your throttle body sensors.

    Visiting Host
  • oldman15oldman15 Member Posts: 43
    Mr Shiftright
    Your input sounds logical. Thanks for the help.
  • patpat Member Posts: 10,421
    Hey autonomous, could you drop me an email - pat AT edmunds.com? I need to let you know something and the email address in your profile is bad. Thanks!! :)
  • davidingilbertdavidingilbert Member Posts: 53
    Oldman15 - sorry for the late response. Been real busy lately.
    What I would do, is try and see if the grooves on the timing belt are missing or have spaces.

    The dealership my wife & I took her Mazda to said the same thing and I thought it was to a degree bull because they always found something up with her car. But, I did feel the part of the belt that goes around the pulleys and did find some where spots / spaces where the grooves of the belt were missing.

    Since I live in AZ and the chance of this happening fairly far away from a dealership were great, I just bit the bullet and did it.
  • pog4pog4 Member Posts: 13
    Has anyone encountered this issue?

    When driving on slight left turns (think country roads) I hear a slight thumping and pulsating through the steering wheel. I have new 205/50/16 tires and was thinking the front passenger side is out balance, I rotated the tire to the rear. The thumping has not gone away. Driving straight I don’t have the problem or when I am turn right. I have 80k miles on the car.

    What else should I check? I didn’t see any bad bushings and the noise doesn’t sound like a CV joint. I planning to get an alignment soon since my last set of tires wore quick severely on the inside edge.
  • davidingilbertdavidingilbert Member Posts: 53
    Pog4 - I would take your car and have them check the tie-rods. I had an '87 Cougar that when I turned left, I heard a thumping / clunking sound. At first I thought it was my tires, but it turned out to be the Tie-rods.

    Usually with tires that have the "16" in the final number, you sometimes are harder on the tie-rods because your turning radius is diminished because of the larger tire, (At least that is what we were told with my mom's Buick Regal GS many years ago.) and you keep the steering wheel cranked as far as it can go longer to make the tight turns.

    Hope this helps.

    Dave
  • oldman15oldman15 Member Posts: 43
    I had a groaning type noise last yr at approx 80,000 miles (03 P-5) under similar conditions.
    Turned out to be a bad front bearing. Approx $200. Although the noise is different, it might be a place to look.
  • oldman15oldman15 Member Posts: 43
    Davidingilbert,
    Yup, never know when the dealerships are throwing bull, being lazy, or trying to be accurate, as each has a different answer.
    Thanks for your specific input; I'll have to stick around while they work on it.
  • fritz1224fritz1224 Member Posts: 398
    Oldman do you know how they diagnosed the bad bearing? I too have a groaning that comes from the left front when I turn right. Did they just grab the tire and see if there is any play? My car has 64k on it and hasn't been in the shop for any repairs since I bought it new in 2000. I've done all the oil changes, coolant and plugs myself. Great car. I know it is due for timing belt since I don't live in one of the states where belt replacement isn't required unitl 100k, but I figure if their's can last 100k, mine isn't any different. Don't live in an extremely hot or cold climate.
  • autonomousautonomous Member Posts: 1,769
    My car has 64k on it and hasn't been in the shop for any repairs since I bought it new in 2000.
    Not very high mileage for an eight year old car. Has it been problem free all that time?

    it is due for timing belt since I don't live in one of the states where belt replacement isn't required unitl 100k, but I figure if their's can last 100k, mine isn't any different.
    Considering the timing belt is made of rubber, it may not be the mileage but rather the age of the material that should be your alert to change it. How long do rubber belts typically last?
  • oldman15oldman15 Member Posts: 43
    Rt front bearing went last yr. Symptoms were the clue to the problem. Left front is going now. Groan, meshing gear-like sound when steering to the right. No sound going straight. Last time it got appreciably worse pretty quickly - w/in 500 miles. Fix is around $200.

    Timing belt: I'm at 104000 miles and am changing now (WI environment - 0 degree winters to 90 summers). Although I have mostly low RPM freeway miles, I drive the car like a gocart and belt has lasted this long. I replaced now out of fear. Upon replacement, old belt looked new - probably would have easily gone another 50 - 80K. Looks like it's made of flexible hard plastic vs pulley type rubber belts.

    Dealership said it is not interference type motor, so breaking belt would not have damaged motor. I'm pretty sure they are wrong.
    Mazda maintenance shows inspect at 64K and replace at 105K. At 60K two dealerships said they rarely inspect at 64K but replace at 100K.
    Replace or wait - your call.

    W/ water pump and belt tensioner, dealership prices came in at $750 - $1000. Private shops around $600. I went w/ dealership in case of future problems - they might be more concerned w/ bad press than a private shop, so I'm hoping they are more quality oriented.

    My experience - you can ask 4 different dealerships the same question, and get 4 different answers. My guess, there are so few 2/3 P5's out there, the dealerships don't have much experience working on them, but the'll sell you whatever service thet you would like to buy. This forum certainly helps.

    Hope this helps, good luck.
  • doorslammerdoorslammer Member Posts: 2
    I could not figure exactly where it was coming from...at first. If you haven't...check up under the dashboard extension over top of the gauge cluster. Under- neath, there are 2 phillips screws. The buzz sounded like it was coming from the steering wheel. Really annoying.Tightening these 2 screws fixed it.I finally got to this step after removing everyting else from the car.I t corners so well, loose stuff flies around in it... I drive up to the mountains 50 miles away every weekend, just for fun.That did drive me nuts for awhile, till I figured it out.
  • thinkman808thinkman808 Member Posts: 1
    I have a 2003 Mazda Protege5, manual trans with almost 63k miles. These days it's getting most of its use in mild traffic, but it's had mostly highway miles in the past.

    The dealer tells me it's due for a new timing belt, which will cost somewhere around $450. I've seen references to belts lasting much longer, so do I have any leeway, to wait until, say 80k?
  • alternatoralternator Member Posts: 629
    Re: "Dealership said it is not interference type motor, so breaking belt would not have damaged motor. I'm pretty sure they are wrong."

    I believe all current Mazda engines actually are "non-interference" type
  • alternatoralternator Member Posts: 629
    Sorry, I should have asked exactly which year and model Mazda you have. Obviously you were not talking about a current year Mazda. Go to gates.com and download their "Power Grip Timing Replacement Guide" for authentic information on most makes, models and years.
  • oldman15oldman15 Member Posts: 43
    I also have an 03 P5, 5 speed.

    Mazda maintenance shows inspect at 64K and replace at 105K. At 60K two dealerships said they rarely inspect at 64K but replace at 100K.

    Timing belt, I replaced at 104,500 miles (WI environment - 0 degree winters to 90 summers). Although I have mostly lower RPM freeway miles, I drive the car like a gocart and belt has lasted this long.
    Upon replacement, old belt looked new - "who knows" maybe would have easily gone another 50 - 80K. Looks like it's made of flexible hard plastic vs pulley type rubber belts.

    It is an "interference" type motor, so breaking belt would damage motor.

    Mine made it to 104,500 miles.
    Replace or wait - your call. Hope this helps.
  • tarzbadtarzbad Member Posts: 1
    I have an 03 protege 5 with the 6 disc in dash changer i recently had a problem where i cant load or insert any discs. Has anyone seen this before & has anyone removed one of these stereos? I pulled the trim off & to my dismay all the heate & ac controls are bolted to the trim. any idea how this unit comes out? any advise would be helpfull.
    thanks
    Tarzbad
  • ashleyrae_41ashleyrae_41 Member Posts: 2
    I just bought an 03 Protege5 automatic with 70,000 miles. I didn't realize till the drive home that I can't seem to make the sport mode work. The display on my dash shows nothing and when I try to shift nothing happens. Has anyone had this problem? Is there possibly a fuse for the sport mode or a connection that can come unplugged? The transmission in automatic mode runs great. I read the manual and I seem to be doing everything right, there is just no response. Please help this is so frustrating when I have only owned the car for three days!!
    -Ashley
  • rarmcprarmcp Member Posts: 2
    I have the same car 2003 Protege5 manual Trans. never been in the shop has 111,000 still going strong. I have been considering changing the timing belt myself but have not been able to find a repair manual on this car.
  • autonomousautonomous Member Posts: 1,769
    There used to be one online but I think it has since disappeared. You could always contact a Mazda dealer to see if they have one for sale.

    p.s. As is often noted here, it makes sense to change the waterpump and some related belts at the same time that one changes the timing belt.
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