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Stop here! Let's talk about brakes

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  • ruking1ruking1 Member Posts: 19,826
    Just for verification sake, what does the oem specs say?
  • alcanalcan Member Posts: 2,550
    Regarding what?
  • dhoffdhoff Member Posts: 282
    I got 55,000 on both sets of front brake pads. YMMV.

    Dave
  • ruking1ruking1 Member Posts: 19,826
    I may not have made that clear. Your specs came from the Raybestos manual. The question in verfication was: what does the model's specific oem shop manual say?
  • alcanalcan Member Posts: 2,550
    Aftermarket obtain their specs from OEM publications. The Villager specs are identical in my Raybestos, Wagner, and Bendix brake spec books.
  • wtd44wtd44 Member Posts: 1,208
    Many thanks again for having taken the time to look up the specs and posting them. I sincerely appreciate that effort!
  • ruking1ruking1 Member Posts: 19,826
    Yes, another good area has been highlighted. Since you install or sell Raybestos, Wagner and Bendix, are they all about the same (commoditized: you STRONGLY hint at that in your #830 post) or are there slight and/or real differences between brands?

    Like for example, most of the research for the cars I am interested (Toyota Landcruisers, Corvette Z06, VW Jetta TDI, Honda Civic), almost all, independently point to PBR, aka; Axxis, aka; whatever?

    Personal research and experiences on two models Toyota Landcruisers(two versions: 1-FJ60, 4-FJZ80's (580,000 miles) and Corvette Z06 (67,000 miles) with PBR's have been positive. So for example, it would hardly be a stretch for me to go PBR for the Jetta and Honda Civic!

    BUT what does that mean in the scheme of things?
  • wtd44wtd44 Member Posts: 1,208
    That's a good question. In what order, if any, do these three brands line up? Which is best in most applications?
  • bpeeblesbpeebles Member Posts: 4,085
    Check out the "police cruzer brake test". It is a very extensive test of many pad/rotor combonations under real-world conditions.

    It is availiable on the web and you can search it out if you wish to peruse it.
  • ternesternes Member Posts: 13
    I have posted this on the Land Cruiser board, but I will post it here as well.

    I have an '04 Land Cruiser with 12,000 miles. At the 10,000 mile service I had the dealer check for a very small brake fluid leak under the master cylinder area.

    The service adviser said I had a leak in the ABS pump and they would order one.

    Long story, but they had my unit a week as they didn't order all the parts or correct ones before starting the repair. They provided me a loaner at no cost to me including gas.

    This is where my problem started. My brake pedal now goes down almost halfway before the brakes start to engage. You can pump the brake pedal >40 times with the ignition off, as stated in the owners manual when adding brake fluid to the reservoir, and the brakes will engage higher on the pedal for a while.

    Prior to this work being done my brakes always engaged at the very top of the pedal. I have driven three other '04 Land Cruisers and all engage at the very top.

    Does this sound like air in the system?

    The service manager says there is no adjustment for this and infers it is not a problem.

    Thanks for any advise or suggestions.
  • bolivarbolivar Member Posts: 2,316
    Make the dealer fix your brakes to perform like the other Land Cruisers on his lot.
  • ruking1ruking1 Member Posts: 19,826
    Yeah, not too many other shops (warranty stations included) would want to get in the middle of that one!
  • doitmyselfdoitmyself Member Posts: 24
    1999 Ford Escort, front disc. brakes, second brake job. RE: Unusually engineered inboard shims.

     

    The factory inboard pad had three shims. The first next to the pad is plain steel, stamped full of holes and rusted beyond use. The next two are stainless - the third (next to the piston) has a half-circle hole in it where the piston touches it. The single outboard shim is rusted beyond use also.

     

    The Ford parts catalog labels these as insulators, not shims. Do they act to dissapate heat between the pad and piston? Counter guy said they have never sold a set of these OEM shims ($25).

     

    New pads: Ford OEM ($43 12/12 warranty) come with a single steel shim bonded to the pad backplate. Counterperson "almost" implied not using the additional shims. Some aftermarket pads come with NO shims (what to do?). The Autozone Duralast Golds I bought came with thin double stainless shims tabbed to each shoe (in and out).

     

    FINALLY, my question. On the inboard pad replacement, do I just use the pad with its attached shims, or, do I ALSO put in those two extra original stainless engineered shims?

     

    Thank you.
  • ktnrktnr Member Posts: 255
    I've seen that some OEM brake pads have an insulator to slow heat transfer from the pad to the piston (inboard) or caliper (outboard). This, to reducing brake fade from boiled brake fluid in the caliper. I can't imagine what purpose a "shim" would serve behind a brake pad.

     

    Aftermarket pads often skip the insulator and may even claim that they don't get as hot and thus don't need it. Maybe, maybe not.

     

    Personally, I'd use the insulators (at least on the piston side) unless brake squeal was an issue and maybe even then. Brake fade me no likey.
  • doitmyselfdoitmyself Member Posts: 24
    My Haynes manual describes them as shims. Ford calls them insulators. Either way, they are just very thin pieces of sheet metal with tabs that position them on the back of the pads.

     

    Are the insulators you talk about some kind of non-heat transferring material?

     

    And, your post confuses me. I thought the purpose of "shims" was to alleviate brake squeal.
  • ktnrktnr Member Posts: 255
    How would a thin metal shim reduce brake squeal? Just curious.

     

    As you know, the squeal results from the brakes catching and letting go a tiny amount thousands of times each second under high pressure. To allow that back and forth rotation, there has to be both free play and insufficient mechanical friction to prevent the rotation. The lack of friction usually results from dust and dirt "lubricating" the parts. You're aware that aftermarket squeal-stop products gum the brake pads in place so they can't move at high-frequency any longer.

     

    As for the shims - I don't see what they'd do (unless they're really insulators). But I'm no expert and perhaps I'm way off base here so don't flame me - I'm just trying to muddle though this myself.
  • alcanalcan Member Posts: 2,550
    The insulators (or shims) are designed to damp out high frequency vibration of the pads, reducing brake squeal. They're not designed for thermal insulation.
  • ktnrktnr Member Posts: 255
    I guess that "insulator" could mean noise insulator in this case. The only such devices I've ever seen were thermal insulators but then I've seen far more motorcycle brake pads than I have car or truck ones.

     

    Do you know how these shims work? I'm curious as I don't grasp the operating principle.

     

    If I had to guess, I'd say that they're easier to built to exact tolerances and less subject to distortion under high heat than the heavy metal backing plate on the brake pads themselves. Thus they can hold the pads more tightly in the caliper than the pad's backing plates alone can. Perhaps?
  • alcanalcan Member Posts: 2,550
    The pads vibrate in the caliper, as a previous poster mentioned. If this movement is transferred into the surrounding structure, the caliper or support, it can generate the noise referred to as brake squeal. Some pad materials are more prone to vibration, but most can be damped out using insulators between the pad backing plate and caliper.

     

    Another strategy used in many pad designs is chamfering the leading (rear) edge of the pads to prevent compression of the material between the rotor and pad backing plate.
  • doitmyselfdoitmyself Member Posts: 24
    alcan - thank you very much for your input. Your squeal explanation concurs with what I was taught - that the squeal originates at the interface between the pad backplate and caliper mount (not at the rotor face).

     

    Please go back to my original question and reaffirm a few things:

     

    1. The terms insulator and shim are used interchangeably and they are not a "heat sink".

     

    2. If OEM comes with shims, why do some aftermarket pads come without them (even NAPA premiums $$$). What does one do in this case?

     

    3. In my question above, do I still add in those 2"highly engineered" stainless OEM shims on top of the aftermarket shims, or just use the aftermarket shims? Your logic tells me no OEM shims. Its just that the OEM shims are so sophisticated compared to plain shims, I thought they might be engineered to do something else (heat).

     

    Thank you very much. With internet advice, it's difficult to distinquish between opinions and fact.
  • Mr_ShiftrightMr_Shiftright Member Posts: 64,481
    Alcan has good street cred. You can always read people's profiles (if they make them public) and this sometimes gives further info as to where the advice is coming from.
  • ivbd85ivbd85 Member Posts: 5
    Just replaced all the pads and rotors on my 2002 Mazda Millenia with OEM rotors and Midas pads last month. Hours after the new parts were installed, I noticed the fronts squeaking. I took the car back to Midas within two days and all they did was spray the front rotors with some anti-squeak spray. Worked for about an hour, and the sqeaking started again. Instead of going back, I figured that the noise would eventually subside and go away. No way! It has been a month and 2 days since I got the parts installed and I could no longer take being embarrassed. I just took the car back to another Midas today to have them look at it. (Reason why I waited to long was because I am in college and pretty much have had no time with the semester ending!)

     

    The mechanics here said that the exterior paint on the pad was prematurely wearing away and causing the squeeking noise. Sounded like BS to me since I'd never heard of something like this. No mechanical problems at all they said. In order to fix the problem, they filed down the paint, especially on the edges they said. After driving all day today, no squeeking at all.

     

    Has anyone ever heard of this type of problem, or are Midas parts and labor bogus?
  • jrichman1jrichman1 Member Posts: 18
    1992 lincoln T.C. 101,000 mi.

    its my brothers car, the brake pedal is so hard to push in and you can bearly stop even when the pedal is pushed in all the way. its super hard to push in.

    As i speak we are bleeding the system and changing the calipers. i hope this is the problem, and i hope it is not the master cylinder or something worse because i do not know how to fix that myself
  • ruking1ruking1 Member Posts: 19,826
    Even with sketchy information, that seems like the most likely culprit. I hope you are not bleeding the brakes and changing the calipers in hopes of this solving the problem!? My guess is that doing both these operations will not cure the condition you describe.
  • jrichman1jrichman1 Member Posts: 18
    well yeah, after we did that we found out it wasnt the case, so you think it could be the master cylinder huh?
  • Mr_ShiftrightMr_Shiftright Member Posts: 64,481
    I think ruking was on the right track but in fact I'm pretty sure it's your power brake booster.
  • bpeeblesbpeebles Member Posts: 4,085
    It is obvious from your description of your brake problem that the issue is NOT with the brakes at all. (fluid, pads, wheel cylinders, master cylinder...etc)

     

    Instead, the "power" part of your beaking system is not working. This is most often a vacuum leak but can also be a problem with the vacuum booster. (the large round thingy attached to the master cylinder.)

     

    BTW, Some of the large Fords (Lincoln?) use the powersteering pump as the brake booster.(instead of vacuum) This is a complicated system of hoses and hydrolics that is not easy to work on.
  • ruking1ruking1 Member Posts: 19,826
    Thanks for reminding me why I try to stay away from "fix or repair daily's" :)
  • wtd44wtd44 Member Posts: 1,208
    We agree on so many things, so much of the time that I just have to tell you I find my 02 Mercury Mountaineer to be excellent. It has no discernible brake problems, or any others. Is Merc buried in that epithet you hurled in #853? >;o]
  • ruking1ruking1 Member Posts: 19,826
    In a past life, I had a small fleet of F150, F250, covered vans! I was really recalling that "experience" :(:) I can tell by your response, that it might not be necessarily true as much today. :)
  • alcanalcan Member Posts: 2,550
    Better cross Chevy Astro vans off your list too.
  • alcanalcan Member Posts: 2,550
    Hold your foot down on the brake pedal then start the engine. If the booster is working the pedal will drop slightly.
  • ruking1ruking1 Member Posts: 19,826
    Yes! Anymore (19 years ago) I made the decision to do Toyota Landcruiser's. While not as roomy and as adaptable for business as a F150 platform, they have gone the distance (87 TLC sold at 14 years, 250,000 miles for 9k, bought for 16k ) in the business application with app 2200 dollars, 1000 in parts,1200 labor in unscheduled maintenance. (less $'s than the F series)Being as how we are in the STOP/Brakes discussion, it ran app 60k between (oem/PBR) brake pads and if my memory serves correctly, changed the rotors 1 time.
  • bolivarbolivar Member Posts: 2,316
    A friend's mid-80s Pontiac station wagon. One of the last full sized wagons.

     

    It had GM's hydrolic power brake system, HydroBoost or something like that. I do think it shared fluid with the power steering system.
  • wtd44wtd44 Member Posts: 1,208
    I grew up in a family that almost always bought GM when I was a youngster, but then moved on to Chrysler. The easiest brake systems for me to work on were those of the Chrysler Corporation vehicles from the late 60s through the 80s. I have migrated a bit into Ford Corporation since then, but the brake systems are not as "convenient" to work on. I've also owned a Toyota (Geo Prizm) and a Nissan Pathfinder. I found the brake systems in these two foreign name brands the hardest of all to gain success from doing or buying aftermarket brake jobs. I long for those industrial calipers squatting on the rims of locomotive rotors in the front end of the old 1978 Chrysler New Yorker... what a hunk of iron!
  • ruking1ruking1 Member Posts: 19,826
    I cut my teeth (almost quite literally) helping my Dad do brake jobs (among other items) middle to late 50's-till I was in college(grad 1974). He did a lot of GM products, FORD, and a whole lot of Chrysler. We also started to do a gambit of imports,Honda, Toyota, BMW, Porsche, VW, etc also.
  • ed2004ed2004 Member Posts: 8
    I have a Nissan Sentra 2004 2.5S with 15000 miles on it. The problem only occurs when it is raining or snowing. No problem when I brake. The problem occurs when I release the brake at the a complete stop. It gives a loud noise. Of course, it was dry when I brought it to the shop. The mechanic said he took the brake apart and found nothing wrong and said that it is just the brake pad getting wet and they are using a different material for the brake pad. The noise is quite loud and my old car did not make that noise. Any idea? Thanks.
  • wtd44wtd44 Member Posts: 1,208
    My route to the "shade tree" was very similar. After college, I started developing my own garage for DIY repair, etc., and brake jobs have always been included. I have used commercial places very few times for brake work.
  • ruking1ruking1 Member Posts: 19,826
    Well from my "shade tree" beginnings, I went into repair of nuclear weapons and bomber and fighter mechanic ing :(:)
  • bpeeblesbpeebles Member Posts: 4,085
    The only physical brake movement that takes place when you release the brake pedal while vehicle is at complete stop would be the rear DRUM brake springs returning the shoes to their 'home' position.

     

    I have heard this action make noise on some vehicles. The "fix" for this is to PM the rear brakes. (PM= "Preventive Maintenance") Drum brakes should be PMd every 2-4 years.

     

    This PM entails removing the drums and shoes and identifying the specific points where the shoes rub on the backing plate. These areas should be sanded smooth and apply antiseeze lube to them.

     

    If your vehicle has "4 wheel disk brakes" then, of course, the above does not apply.

     

    If this "noise" you are hearing is coming from under the hood, then the brake booster is most likely making the sound. The vacuum that drives the brake booster can make some aweful weird noises under some conditions. When you release the brake pedal, the vacuum system receives a "pulse" that is supposed to be handled by the vacuum resevour. (acts like a capacitor...if you are familear with electronics terms)

     

    Can you tell us... Can you reproduce the "noise" repeatedly with the vehicle stopped by pushing and releasing the brake pedal? If not, I have some more ideas what may be causing the noise.
  • ed2004ed2004 Member Posts: 8
    Hi bpeebles,

     

    Thanks for the quick reply. I do have 4 wheel disk brakes and the noise is coming from the front of the car. I can reproduce the noise by doing a complete stop and releasing the brake. Most of the time, after a couple of trials, it will go away for a while. I guess it sounds like the noise when a furnace stops, like releasing pressure. (I know, I am not very good in describing this.) Is the "vacuum resevour" thing the you mentioned dangerous? It works perfectly fine when it is dry.

     

    Thanks again for your help.

     

    Ed.
  • bpeeblesbpeebles Member Posts: 4,085
    Fear not, the noise you are hearing is not "dangerous".

     

    Since you suggest that the 'noise' is only repeatable after stopping. (not repeatable when just push/release brake pedal) I am now suspecting that the brake rotors may be wet and tend to squawk a bit as the suspension releases tension.

     

    After stopping a few times, as the rotors warm up and the heat drives off the moisture, the noise goes away.

     

    TRY THIS: The next time the weather is wet, try 'creeping' the car very slowly on an incline by just barely releasing the brake pedal until the car moves slightly. (It takes some pedal finesse to get just the right point) Listen if you hear the brakes squawk a bit when you do this.

     

    In any case this is not at "dangerous" thing and you may just have to get used to it. As the brakes get some more miles on them, it may subside. Switching to a different brake-pad material may eliminate the noise alltogether.
  • ed2004ed2004 Member Posts: 8
    Hi bpeebles,

     

    Thanks for such a quick reply. I just drove in the rain. It only happens when move from a complete stop, move from a "rollong stop" does not cause a problem. It seems that the noise only comes from the driver side.

     

    I guess if it is not dangerous, I will just get use to it.

     

    Thank for very much for your quick reply.

     

    Ed.
  • wtd44wtd44 Member Posts: 1,208
    If you have any friends that are good hands at things mechanical, you might take them for a ride and demonstrate the situation. Maybe they could come up with an idea. I have cars that will make a brake pad squawk, and I induce them to do so for entertainment as I sit at the traffic light down the street from my house...

    Maybe I shouldn't admit that. >:^}
  • jrichman1jrichman1 Member Posts: 18
    No it did not go down at all. thanks for help. I guess it wasn't a total waste of time and effort as we did change the pads anyways and one of the calipers was frozen completely. Is it a job that someone that is very mechanic minded but does not know how to perform a brake booster job. I break down all of my small engines myself and service them myself, i regulary maintain about 14 differnet small engines my self. On a scale of 1-10 what would you say it is? any specail tools of such, I will have the haynes mannual at hand!
  • impala130impala130 Member Posts: 1
    I recently had work done on my Chevy Impala to the tune of 304.00 dollars after spending 118$ 5 months prior to that. So I asked why I was told that the little pedal that nobody ever uses. Must be used it's not and Emergency brake any more it's a Parking brake and it not only gives added. Assurance on inclines it also adjust your rear brakes on 4-disc brake. Vehicle not drums so try putting your foot on the brake when you park a little more often.
  • alcanalcan Member Posts: 2,550
    It's a parking brake. It stopped being an emergency brake in 1967 when all domestic manufacturers started using dual hydraulic systems and tandem master cylinders.
  • wtd44wtd44 Member Posts: 1,208
    You could call it a manual brake, to some extent, and even a holding brake. If you use it to aid a "flying" U-turn in a pursuit situation, you get back to the emergency brake nomenclature.

    Don't try this at home. It could flat spot your tires.
  • bpeeblesbpeebles Member Posts: 4,085
    Certainly, it could be used in an emergency situation.

     

    Personally, I use my emergency brake EVERY TIME I PARK THE CAR with no exceptions. There have even been times when my normal brakes were not working properly and I uesd the emergancy brake to stop. (A hydrolic brake line burst)

     

    I once talked to a guy that had his brakes quit. My first question to him was "Did the emergency brakes work?" He just looked at me blindly... apparently he never used it before and it did not occour to him to use it then.
  • Mr_ShiftrightMr_Shiftright Member Posts: 64,481
    I guess it's better than nothing in an "emergency" but two wheel braking at 60 mph isn't going to be very good, especially with a cable doing the work.
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