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Subaru Crew Problems & Solutions

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    samiam_68samiam_68 Member Posts: 775
    You have drums-in-discs in the back. Could be a loose spring inside the drums.
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    ozman62ozman62 Member Posts: 229
    Vote for problem with parking brake assembly. It should be fairly easy to diagnose, apply parking brake (carefully)whilst reversing, see if sound is affected. Also, some FXTs have had rear diffy issues..
    HTH, Owen
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    jazzjazz Member Posts: 15
    Not quite 4 months ago I bought a 2004 Forester XS PP. Yesterday, in the parking lot at work, someone hit my new car - and drove off, of course. Now the corner of the front bumper, on the driver's side, is concave instead of convex. Has anyone had experience with fixing this kind of damage? The dent is about 7" in diameter. I'm just wondering if there is any alternative short of replacing the bumper. If the bumper does have to be replaced, how much can I expect to pay?

    Many thanks in advance...
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    samiam_68samiam_68 Member Posts: 775
    The bumpers are made of rubbermaid-like plastic. Any body shop should be able to pop it out, but they need to remove it first. Then, there's the question of repainting...
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    fibber2fibber2 Member Posts: 3,786
    Did they pull your reply? Advertising ban?
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    lfdallfdal Member Posts: 679
    If the paint hasn't been damaged, check out a dent removal outfit. I've used the same one now for 4 dents on two cars and the results have been amazing. Three of the dents required no touch-up, one did require touch-up because of the impact that caused it, but that was no fault of the removal process. Usual cost is between $75-$125.

    In my case my dealership has a deal worked out with one of the jobbers to give its customers a pretty decent discount, so you might want to ask the dealership first.

    If, on the other hand the paint is trashed, you might as well go to a body shop - even if you get the dent removed, to repaint it right, the bumper ***must*** come off the car. I've never seen one done on the car that lasted more than a season or two. Expect $300-500. If you go that route, get it in the quote that they'll R&R the bumper.

    If possible, you might want to look underneath and see if you can ascertain whether or not the bumper bar has been damaged. If so, that takes it to a whole new level.

    HTH

    Larry
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    ateixeiraateixeira Member Posts: 72,587
    Are their cracks in the paint?

    If not, you might just get lucky, some bumpers have magically popped out and fixed themselves.

    A new bumper is only about $125-150 at wholesale, but you still have to paint it.

    -juice
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    jazzjazz Member Posts: 15
    Thanks for the input, all. I'm feeling much better now.

    Juice, there isn't a scratch on the dent anywhere, but I think this is too deep to pop itself back out "magically". If you know of an incantation I should be reciting, please share!

    I'll call the local dealers (I have several to choose from in the area) and see what they have to say.

    I know it's not the end of the world, but it's so frustrating to have to fix this when I didn't do anything to cause the damage (unless going to work counts). And my place of work is a large defense company and the security is high - had to be a co-worker. GRRRR! I drove my Civic for 13 years and 170K miles and sold her without a scratch on her. Four months into the new car and somebody nails it. Perhaps we should have surveillance camera options in the 2006 models???
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    hypovhypov Member Posts: 3,068
    That should happen if the car hasn't been sitting under the hot sun for a long duration.

    -Dave
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    ateixeiraateixeira Member Posts: 72,587
    Let a pro look at it. Odds are if it can be fixed easily and cheaply, you're better off letting them try first.

    -juice
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    paisanpaisan Member Posts: 21,181
    Yeah I forgot where I was....

    Anyways I heard that the imobilizer built in is easily overriden, haven't had a chance to really jump into and test any of them at our shop, but we've been securing lots and lots of subies here in the NY/NJ area.

    I actually spoke to SOA about the issues in the security systems in hopes that they'd incorporate them in their updated cars, looks like they are taking some of my suggestions, not all of em but they are working on em :)

    If you want more details on how to secure your car shoot me an e-mail...

    -mike
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    andmoonandmoon Member Posts: 320
    jazz,
    If just the looks are your concern (I am not sure of the impact absorbing foam underneath), you can get one of those glass holding suction cups and try pulling it out. I popped a corner out on one of my cars that way.
    Don
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    bluesubiebluesubie Member Posts: 3,497
    Contact http://www.azpinstalls.com

    It's a shop owned and operated by Subaru enthusiasts. I think some of them might be on this board. ;-) Had my tint installed there and bought a skidplate from them.

    -Dennis
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    vince_lmtvince_lmt Member Posts: 25
    I know this topic has been discussed before and I don't want to resurrect it but could someone recommend non Subaru rotors they have used that are not prone to warping.

    I'm giving up on Subaru brand rotors. My 2000 OB warps rotors in an unbelievably short time interval, front and rear. I'm fanatical about not letting any mechanic near the lugnuts with an airgun. Whenever my tires will be removed I bring my torque wrench along.

    Thanks for any recommendations.
    Vince
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    hypovhypov Member Posts: 3,068
    Vince-
    shoot paisan [mike] an e-mail mike-at-iace-dot-com

    IIRC RacingBrake.com have rotors for the late model Legs/OBs. Check with mike, he would know better. :)

    -Dave
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    gof4gof4 Member Posts: 22
    1) while using tire air compressor I evidently blew a fuse in my '01 bean. I checked the fuse & it appeared okay but I replaced anyway,but it still doesn't work. All other accessories appear to be functioning. I had the engine running while using the compressor...is that good or bad?
    2)something got on one of the alloy wheels near the lug nuts & it appears to be eating into the alloy. Should I use steel wool on it? Can it be painted?

    That's it for now(I hope!)
    Thanks,
    Bob
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    veritasusaveritasusa Member Posts: 72
    On my 2005 Forester, that little plastic doodad with the hook on it that mounts on the driver's side floor to keep the floor mat from sliding forward has pulled out of the hole in the floor and I can't get it secured again.

    I don't see any sign that something has broken off the plastic - there is a flared flange around the bottom of the part that goes into a hole in the floor and it seems to be complete with no whitening that is usually the sign that the plastic has broken.

    But I just can't seem to push it far enough (or hard enough) to reseat itself.

    Any suggestions?
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    98redgrey98redgrey Member Posts: 15
    On my 98 OBS, water is collecting in the spare tire well and jack storage compartment. Are there suggestions where this water is coming from? I have removed the plug where the spare tire sits so any water collected will have a better chance to drain-is it okay to leave this plug out?

    fyi, I mostly run the A/C on the recirc setting. I don't think this water could be coming from the A/C condensor? Probably a window/windshield leak or roof molding leak?

    Thanks. Jon
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    vince_lmtvince_lmt Member Posts: 25
    Dave,
    Thanks for the info.
    Vince
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    p0926p0926 Member Posts: 4,423
    veritasusa- Why bother, it's under warranty. Next time you're near the dealer just pop in and have them take care of it.

    Jon- It's definitely not the A/C (which when plugged, normally leaks into the front passenger footwell). Sounds like you've got a roof or rear hatch/window leak. You need to get it fixed because water leaking into the interior is a bad thing (rust/mold/mildew etc).

    -Frank
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    paisanpaisan Member Posts: 21,181
    Long day at the shop yesterday....

    Started the day at 9am went over to Jersey City to pickup on of our customer's cars that got a re-flashed ecu and we were putting in an upgraded turbo and injectors along with some security as well.

    Worked all day on brake upgrades, security upgrades, skid plates, and fixing blown out UP gaskets on various cars. We finally finished the last car at 3am and I bedded in the brakes. Talk about a long weekend!

    -mike
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    ateixeiraateixeira Member Posts: 72,587
    I did 3 oil changes back-to-back on Sat morning, but that doesn't compare to your day!

    -juice
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    ateixeiraateixeira Member Posts: 72,587
    Bob: I think the power outlet in the cargo area is meant for stuff like that. I remember reading, a while back, that the one in the dash wasn't meant for extended use. Even so, it charges my cell phone nicely.

    Not sure if that helps you. Maybe the lighter itself went bad?

    Most Subie wheels are painted. Use a bug and tar remover to clean it, then try a coat of wax on the rim to protect it.

    Yeah, let the dealer look at that fastener. It's under the 12 months adjustment period. I lost mine a while back and it hasn't really mattered.

    I'd be more concerned about that water leak, though. The grommet keeps water from getting in, also. Every time you drove over a puddle the wheel well will get wet. It may not matter, but still, I'd try to trace the source, often a moonroof rail that is clogged.

    -juice
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    fibber2fibber2 Member Posts: 3,786
    A co-worker, Jeff, told me over coffee on Friday about a few days worth of troubleshooting he recently went thru on his '99 Forester S. Thought you guys might want to know....

    Problems began with intermittent fluctuations in gauge reading once the fuel level dropped below half. Eventually, it became a 'plunge to zero' somewhere below 3/8ths or so. Soon, the CEL came on as well. But the car ran perfectly otherwise.

    OBD scanner indicated fuel guage sensor 'A'. He has the shop manual set, which showed that there is actually two floats, 'main' and 'A'. Main includes the fuel pump, 'A' is just another float and pickup on the other side of some internal tank baffling. Everything is accessible from within the car. Remove the false foam floor in the load area, and seal plates provide access to the tanks innards. He removed and inspected both float assemblies, and found that the fully exposed contactor 'fingers' (variable resistor pickup) were pretty much etched away (more on A, some damage on main). It looks like the sensors are wired in series, so a failure on one kills the signal. $100+ in parts, and an hour of labor, clear the codes, and he was back in business again.

    Dealer comments: He had to call two to find them in stock. First was sold out, other recently got restocked. Parts guy said that they have sold a few of these recently. Reason? Maybe condensation, or water absorbed by ethanol (replacement for MTBE in our area) reacting with the (presumably copper) wiper?

    Wouldn't be a bit surprised if other models suffered the same problem with time... Anyhow, now you know where to look if you see this happen to your gas gauge.

    Steve
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    gof4gof4 Member Posts: 22
    Juice ,
    I went to the dealer today & they said they have to replace the lighter. I must admit I should have read the section in the owners manual where they recommend using the rear outlet .
    My question is why doesn't the rear outlet work since they are on separate circuits?
    Regarding the wheel, the metal has actually been etched by whatever got on it. It is beyond tar remover or mild rubbing compound. Was wondering if touching up with aluminum paint would make it look worse?
    Thanks for your comments,
    Bob
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    once_for_allonce_for_all Member Posts: 1,640
    problem recently with Shell oil product additives in gasoline. The sensors could have been exposed to corrosive gasoline.

    John
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    jbeckrjbeckr Member Posts: 21
    We have a 2003 Forester. The check engine light came on, and we took it in. Turns out the catalytic converter is bad and needs to be replaced. Parts have been ordered. In the meantime, is there any possibility of damage to the engine by driving it? Service manager did not mention any problem, but I thought it was worth asking here.
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    p0926p0926 Member Posts: 4,423
    See my reply under the Forester thread.

    -Frank
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    p0926p0926 Member Posts: 4,423
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    ateixeiraateixeira Member Posts: 72,587
    Only if you clayed it. ;-)

    -juice
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    luck11luck11 Member Posts: 425
    Hi. MY 00 Outback needs new rear pads and rotors, and I would prefer to change them myself, presuming it is not too difficult and does not require specialty tools. Does anyone know where I might find some instructions on how to do so, or can anyone provide any guidance?

    I found a few earlier posts with some basic tips, but not much more.

    Thanks.
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    ateixeiraateixeira Member Posts: 72,587
    Sorry Bob, can't answer either of your questions.

    james - no, because the cat is downstream, it should have no long-term affect whatsoever on the engine.

    -juice
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    fibber2fibber2 Member Posts: 3,786
    Yo, Luck11 - have a first name??? We be friends here!

    The rears are a bit more involved, as the center hub contains a second full brake assembly - a mini drum brake used exclusively for the parking/emergency brake.

    Removal of the caliper is as you have probably already read - two slider bolts hold the caliper to the carrier. Check on condition of boots & bolts, and use high temp brake lube to insure smooth operation on reassembly. Use a wire coat hanger to the spring above to keep it out of the way.

    Pads and chatter springs are held in place in the carrier. Remove, taking note of placement of backer pads, springs, etc. Make sure now that the new parts kit is identical! Remove the caliper carrier (you cannot remove the disk/drum without doing this first as it wraps around the front). There are two bolts in the back that you will have to fight with. Consider a torch to heat them, or penetrating oil before you go at them. Breakage on a 4yr old car is always a possibility....

    If it was the fronts, you would just tap lightly to break the rust, and pull the rotor straight off. Cannot do it that easily on the rears, as the shoes are probably held in place by a rim of rust on the inside lip. Simply pulling may damage the shoe retainers, and add more hours to the task! There is a small rubber cover on the back plate that will give you access to a star gear. Using a screw driver, you need to turn the gear to retract the shoes, until they will slip over the rust lip.

    Reverse, and you are done!

    Steve
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    paisanpaisan Member Posts: 21,181
    If they are rear disc brakes they are just as easy as fronts, rear drums rarely if ever need to be replaced.

    -mike
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    oakyoaky Member Posts: 6
    Lighter problem may be due to a fusable link which is sometimes included as a separate "safety" fuse in some circuits. I came across one in I think it was a 96 outback lighter (not sure). The fusable link may not be easily replaceable and does not reside with the other fuses in the fuse board.
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    luck11luck11 Member Posts: 425
    Thanks Steve.

    Bear with me here as I am a newbie to brake jobs. I’m pretty handy so think I can tackle the job, but just want to be sure I’m doing things right.

    I pulled some info together from this thread, including your input, input from Paisan and Lucien2, and persons on other sites, and have attempted to summarize the process. Appreciate any help in correcting, clarifying or adding to these step by step instructions before I attempt to tackle sometime in the next few weeks. Hopefully others will benefit as well.

    Cheers.
    Jay.

    RE/RE Rear rotors and pads on 2000 Outback (presume this applies for mdys 00-04?)

    Tools needed:

    14 mm socket or open end wrench
    Hammer or rubber mallet
    C-clamp
    Brake Cleaner
    Hi-temp brake lube
    Anti squeal compound
    Mechanics wire or old wire hanger (to hang caliper assembly out of way while removing rotor)
    Jack and stands
    Turkey baster (or other device to remove fluid from brake reservoir)
    Anti-seize compound

    continued in next post.......
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    luck11luck11 Member Posts: 425
    Replacement of rear rotors and pads - continued from last post.....

    1. Jack up car and ensure it is secure on a pair of jack stands. Place some blocks on front wheels since brakes are not engaged (especially if doing this on any sort of slope)

    2. Remove wheels. (duh!)

    3. Remove 14 mm slider bolts at rear of caliper, being careful not to damage boots. Remove the caliper, again being careful not do damage boots.

    Question: will there be an issue with removing the caliper assembly from the rotor if the outer edge of the rotor has a ridge of rust? If so, how do I push back the piston to allow the pads to clear the ridge?

    4. Check condition of boots and bolts. You will need to apply high temp brake lube upon reassembly to ensure smooth movement of caliper on the slides. Use a wire hanger or mechanics wire to suspend the caliper from the suspension spring or some other part of the vehicle.

    5. Remove the two bolts that attach the carrier to the axle. These may take some extra effort. If seized, use a quality penetrating oil or a torch to heat bolts. Be careful not to use both at the same time, or you might as well pull out the marshmallows while you’re at it! (thanks lucien2…I had a good chuckle)

    Question: do you heat, cool then remove, or do you heat and attempt removal while hot? Also, how long should I heat (assuming I’m using a standard propane torch from hardware store)

    6. Remove pads carefully, noting position of rubber coated shim, steel shim, wear guard and clips etc. Check replacement parts against existing part to ensure they are the same!

    7. Apply anti-squeal compound to the surface (not completely to outer edge) between the rubber-coated shim and the pad backing plate. Apply same compound to the surface of the support to which the pad clip is to be attached and apply compound to the surface of the pad clip which is to be attached to the pad (this is taken directly from Subaru instructions that come with OEM pad kit…instructions were scanned as image on another site).

    NOTE: ensure you do not get any compound or grease on the pad braking surface.

    8. Remove brake fluid reservoir cap. This will facilitate pushing the piston into the caliper assembly. You may need to remove some fluid from the reservoir with a turkey baster or other device if you topped up your fluid as brakes wore down. This unlikely unless you are replacing all 4 rotors at once, but keep and eye out anyway. Make sure baster is clean and don’t drop any dirt in reservoir. Baster cannot be re-used for foodstuff once it contacts brake fluid.

    9. Push the piston back into the caliper assembly as far as possible. Use a c-clamp if necessary placing one of the old pads between the clamp and the piston.

    10. Re-install new pads in reverse order of removal.

    11. Retracting shoes used in mini drum for parking brake: Find a small rubber plug on the backing plate (axle side). Remove it. Insert a flat screwdriver through the hole and back off the shoes by turning the star gear a few turns. (do not reinstall plug at this time)

    12. Remove the rotor. If necessary, gently tap the rotor using a rubber mallet or hammer, alternating locations to loosen it up. Failing that, thread an 8 mm bolt into the hole in the rotor. Screw in bolt until rotor comes off far enough to remove by hand.

    13. Firmly install new rotor into place and use a rubber mallet if necessary.

    14. Re-insert screwdriver through the hole in the backing plate to re-set the shoes in the mini-drum (for parking brake). Re-install the rubber plug.

    Question here: how do you know when the shoes have been sufficiently extended against the mini-drum?

    15. Apply anti-seize compound (not absolutely necessary, but will facilitate removal next time) to the bolts and re-attach the carrier to the axle.

    16. Ensure the slider bolts are clean, then apply high temperature brake lube and reattach the caliper to the carrier.

    Question on 15, 16. Are there torque specs for these bolts, or simply tighten until they are good and snug?

    17. Replace the brake fluid reservoir cap.

    18. When first get into the car, press on the brakes slowly, ¾ way to the floor and bring the pedal back up. Repeat until brakes feel hard. Start car and press again.

    19. Turn car off and check reservoir for fluid level. Top off as required.

    20. Take car out and find a location where you can seat the pads and wear off initial pad layer without worrying about traffic. This should be done by some repeated hard braking (not locking from 50 mph to stop). In fact, DO NOT come to a complete stop until this is done 3 or 4 times. ( I recall reading this on another post but cannot recall the technical reason for not coming to a stop…believe it had to do with creating a pad image on the rotor )

    OVERALL Question: at which point and for which parts would the brake cleaner be used?

    End.
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    locke2clocke2c Member Posts: 5,038
    on the caliper piston and all sliding surfaces. some calipers have sliders besides the pistons themselves; some do not. do not damage the dust seals on the pistons.

    ~c
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    edunnettedunnett Member Posts: 553
    I want to preserve the uphulstary in my new XT and find that the bucket seats are very pronounced such that I always rub against the side as I get in/out of the car. I'd like to find some attractive, well-fitted seat covers to prevent fading and tears. Anyone know of a good source?
    Elissa
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    jfljfl Member Posts: 1,396
    Jay,

    Those are pretty good instructions.

    There's a website that has photos and instructions on Subie brake service. However, we cannot post a link here.

    Email me (see my profile) and I'll send you the addy.

    Jim
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    paisanpaisan Member Posts: 21,181
    No need to remove the caliper from the brackets.

    Just take the brackets directly off w/o removing the calipers from the brackets.

    You only need to remove the calipers when you are doing pads only.

    -mike
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    andmoonandmoon Member Posts: 320
    wet okole or imitation.
    Don
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    luck11luck11 Member Posts: 425
    Locke2c: Thanks. When you say clean caliper piston, does this involve an extra step in terms of removing the piston from the assembly, or do you simply spray the cleaner while it is seated? My gut tells me this involves an extra step as I'm not sure what impact cleaner would have on the rubber boots, seals etc.

    Jim: thanks for the offer...I have fired off an e-mail.

    Mike: Thanks for the clarification. Just a question (forgive my ignorance): Subaru recommends lubing the guides for the calipers annually,which I presume refers to the slider bolts. Would one not have to remove the bolts to lube them? Not sure...just don't want my calipers to seize as they did this go around.

    Also, if the calipers are not removed from brackets, how do you ensure pads clear the ridge of rust built up on the outer edge of the rotor? Or will this not be an issue?

    Some outstanding questions from my post (hopefully someone can answer these so I can update the instructions):

    Question: When removing bolts at axle, do you heat, cool then remove, or do you heat and attempt removal while hot? Also, how long should I heat (assuming I’m using a standard propane torch from hardware store)?

    Question: how do you know when the shoes have been sufficiently extended against the mini-drum for the parking brake?

    Question on 15, 16. Are there torque specs for these bolts, or simply tighten until they are good and snug?

    Sorry for hogging so much space, and thanks for the input.
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    locke2clocke2c Member Posts: 5,038
    I spray cleaner on the piston and ensure it isn't frozen. bam, done. I generally don't remove the pistons unless doing a complete rebuild of the caliper-- which is only necessary every once in a great while.

    ~c
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    luck11luck11 Member Posts: 425
    Good stuff...thanks. Cleaner will not harm seals/boots?

    Jay
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    ateixeiraateixeira Member Posts: 72,587
    Feels like we're in a garage today, don't it? :-)

    -juice
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    locke2clocke2c Member Posts: 5,038
    dust seals, nope. axle boots-- well, you shouldn't be near those at all but even still I'd think not. :) I wouldn't overspray on your paint but otherwise don't worry.

    ~c
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    kenskens Member Posts: 5,869
    Sounds like we're in the right forum too!

    Ken
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    locke2clocke2c Member Posts: 5,038
    right forum??? oops! I'm going to start talking about future subaru models and competitor vehicles to new subarus in just a second.

    LOL

    ~Colin
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    ateixeiraateixeira Member Posts: 72,587
    As long as you're comparing how easy they are to service. ;-)

    -juice
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