Ford Explorer Maintenance and Repair

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Comments

  • swschradswschrad Member Posts: 2,171
    and a new steering pump fixed his? might be useful to put a tee and a gauge on the steering pump and see if the pressure is steady. if not, change out the pump.
  • dondiliodondilio Member Posts: 56
    Thank you a36. Im gonna try to do what you said, then i'll take to the dealer and see what they tell me. If they tell me something useful i'll post it here. Thanks again.
  • opera_house_wkopera_house_wk Member Posts: 326
    Has a long history of blowing out valve body gaskets. When I bought my 97 used, I dropped the pan and found all the valve body bolts loose. These only tighten to 7-8 ft-lb, just a good twist. There is an area near the low/reverse servo where they had to increase the distance between bolts that is very prone. The seal also blows out at the cover for the low/reverse servo. Not tightening these bolts after a couple of years is taking a chance. Remember these gaskets shrink with age. I bought a spare '99 transmission with only 52K and the gasket blown out. So it doesn't have to have a lot of miles on it! The servo gasket leak generally causes delayed reverse and loss of engine braking in low. The other valve body leak usually causes OD problems. Other than this, the other components are fairly reliable. First gen Explorers also have a poorly designed low/reverse O ring that causes delayed reverse. There is an updated part that is easily replaced.
  • jjo2003jjo2003 Member Posts: 1
    I have a squeaky left rear.
    Mechanic sprayed all over with wd40, no luck. Still squeaky. The part in the suspension that looks like splintered wood has a pad missing between two of the metal pieces and there is visible, albeit small, wear where it is metal to metal. He assured me this was not the squeaking and did not suggest that I replace that pad. What is that pad, and if it was there to begin with, shouldn't I replace it?

    Also,
    I get a decent klunk in the front end, that one might think is the bushing.
    Mechanic said to have the dealer check the front differential for a crack. It occurs mostly when the wheels are turned, even slightly, and I go up or down a driveway to and from the street, like in a dip. He said to tell the dealer it happens when i go into reverse and let off the brake, because that's when he heard it.
    One more:
    I have had my truck since about 60,000. I have not kept up scheduled maint., but have had few problems, knock on wood. I have had one major tuneup a few months after i bought it, and a few oil changes, brakes twice, recall on tires and bushings. I think something with the trani.
    To try and mend the err of my ways, what would be the most wise thing(s) to take care of have checked out first, keeping in mind that the truck runs beautifully and i drive it like i used to drive my little Porsche? Fast and Furious.
  • explorerx4explorerx4 Member Posts: 20,824
    noise from rear suspension is a missing pad that goes between the leaves, the function of which is to eliminate the noise of them rubbing together. good luck getting a new one, everyone want to sell you a new spring.
    if you had a toyota the noise in the front would be 'normal'.
    another possibility is the exhaust system has rusted out at one of the joints(happened to me).
    2024 Ford F-150 STX, 2023 Ford Explorer ST, 91 Mustang GT vert
  • kjpkkjpk Member Posts: 8
    I see that I made no friends here with my overdrive recommendation, so you will probably think I'm nuts when you read this:

    jjo2003, I don't know what year your vehicle is, but I have a '98 that had a squeaky rear as well. I crawled under the vehicle several times, spraying WD40 on every joint, leaf spring, rubber bushing etc. but could not cure the squeak. This was driving me crazy, in a vehicle that I liked driving. I started analyzing, to determine where to look next. I live in a dry climate, so it was more prevalent when dry, In the rain, it did not squeak, nor did it happen just after a car wash. This made it obvious that it was the exterior. Finally, I made the discovery when stepping up on the rear bumper to put a bike on the roof rack. The plastic cover on the top of the rear bumper rubs against the body just below the tailights! Stand behind the vehicle, in front of the tailight, notice where the gray plastic cover from the bumper, curves under the body directly below the tailight. Spray some lube on this point, and go for a test drive. Bet the squeak is gone! Now, for a permanent solution. Go to your local Home Depot, and visit the garden center. Find the plastic molding that you use on the top edge of steel landscaping border. Buy a foot, or see if they will just give you a scrap piece. Cut about 3" and work over the edge of the body panel just below the tailight, so that the molding provides a insulator between the plastic and metal. Problem solved! If this is not applicable to your vehicle, just look for any area where plastic and metal rub together.
    .
    As for my overdrive suggestion, I still believe it is correct to leave the OD off unless on the open road or highway. Owner's manuals, like many publications, are for the lowest common denominator, thus assuming you know nothing about how things work. Any driving enthusiast will tell you that it is better for an engine and transmission to rev, than to lug. You would never throw a manual trans into overdrive at 40 mph, yet thats what your auto does when you let off the gas. Convenience has it's trade offs, and one is more wear and tear if you just let shift up and down all the time.
  • opera_house_wkopera_house_wk Member Posts: 326
    The early A4LD 91-94 was actually stronger in D because the overdrive clutch was engaged taking some of the force away from the one way clutch. In OD this wasn't engaged in the lower gears. With the 5R55E starting in 97, the overdrive gear is used to make second so there isn't much advantage anymore.
  • esbesbesbesb Member Posts: 5
    So, last week, I took it (97 explorer) to the tranny shop, $50 later, he says nothing is wrong...well, sunday night the transmission dropped...when can I wash my hands of this car...anyone want a 97 explorer 115,000 miles leather seats, 6 disc changer, sun roof, automatic everything...working 4WD, no transmission?
  • uncledennisuncledennis Member Posts: 1
    It's a 2002 Explorer XLS. Not a major problem, but an annoyance. About every other day,
    the "door ajar" idiot light won't go off after startup, and the interior lights also stay on unless
    I turn them off manually. There's no door ajar, and re-slamming doors (and tailgate glass) doesn't fix it. Next couple of startups, everything is fine, and then a day or two later the problem recurs. There are no push-button switches visible on the doors or door frames to
    play with. Has anyone else experienced this and found a fix?
  • swschradswschrad Member Posts: 2,171
    be interesting to hear what their reaction is...
  • gasburnergasburner Member Posts: 31
    I have a 99 Explorer, XLT V8, 35K miles, bought new. After about 2 yrs the front end began making a "clunk" noise when going over bumps while turing (like turning into a driveway), most noticable turning left. Previously I've taken it in several times to 2 different dealers (1 Ford & 1 Lincoln), but they either couldn't duplicate or re-tightened everything, which didn't fix it. The noise continued to get worse and last week I brought it in again. This time the Ford service dept. said that the lower left ball joint and right front inner tire rod had excessive play and changed them (good thing I have an extended warranty). Well the noise is still there. (They did grease the sway bar which removed a squeek.) I know a recent poster has been complaining about a front end clunk. Anybody else have this problem or a suggested cause. Could it be the shocks (they still seem good), how to check? Should I ask the dealer to replace the other ball joint and tie rod (at Ford's cost)?

    Other than this issue the vehicle has been pretty good so far. Problems have been minor and mostly electrical - the front and rear wiper issues, and sideview mirror switch.

    BTW - I get about 15.5 mpg in mostly city driving. driving
  • bigaldsbigalds Member Posts: 47
    I've had 3 Explorers, and I had to put a new side view mirror switch in each one of them! This seems to be a common problem, like most everything else. These Explorers are a pain. I've got my sights on getting a Blazer next time. At least they have better transmissions.
  • bieraugelbieraugel Member Posts: 4
    To: Bigalds

    #1895 of 1926 Re: More Problems by bbieraugel Jun 05, 2003 (3:23 pm)
    To: Esbesb;

    Try taking a look at the Chevrolet Blazer/Trailblazer message boards to see how they feel about their trucks...I owned a 99 Blazer LT for just 3 years before DUMPING it off to buy a 2002 Explorer. You can't imagine how terrible this SUV was from everything from the tires on up to the roof rack. No kidding, I replaced oil cooler lines, fuel sending units, on board computers, door latches, pinion seals, intake manifold gaskets, ball joints, you name it. This in only 45,000 miles. Please do not consider the GM product
  • 1badsidekick1badsidekick Member Posts: 135
    Hi all, I am the new owner of an orange '99 XLS, which so far I love. I've had it about 3 weeks. Before I bought it, I had a few problems addressed. There were/are as follows:
    broken cruise control switch (fixed)
    tires out of balance (fixed)
    vibration during acceleration
    and a thumping coming from the rear end when I acclerate normally from a stop or a from a low speed.
    I was told by the dealer that they didn't hear the thumping (of course) and I was also informed that the vibration I felt was normal for the 4.0 OHV engine. However, the thumping is still there and I think it's gotta be either slack in the drive shaft, the carrier barring, or the rear end. I got an extended bumper to bumper warranty, so if anything goes wrong in the next 3 years or 36k miles (right now it has 32,800 on it) I don't pay for a dime to fix it. I posted this same issue in the Ford Explorer/Mercury Mountaineer, and Exploring the Explorer forums, and thought I'd post it here as well. Any ideas? Also, so far I've only been averaging about 16-17 mpg, that thats city and highway combined. I expect it to get 16 around town, but on the highway I thought it was rated at 20 or 21? Other than that, love it so far. Major upgrade over what I had before!
  • mmadden1mmadden1 Member Posts: 17
    I've got a '98' XLT 4.0 4x4 with 64K on that has had multiple trips to the dealer in the last year--thank god for that extended warranty. They included work to:
    -Replace front ball joints
    -seals on the transfer case
    -CV joints
    -throttle body
    and last but not least--a rack& pinion steering rack.

    This truck has never been off-road and is used mainly on interstates--lightly loaded--driving at 70MPH.

    I have to say, the ball joints and steering rack really surprised me; I've never owned a car that has had these go bad in 60K miles of driving.

    My question is, is this a QC problem with the OEM part maker or are these items just not designed to handle the application.

    Thanks for any help.
  • davb1davb1 Member Posts: 10
    Replaced ball joints last year, 55,000 miles, on '97 XLT. I was surprised too. Service hinted that replacements were better than factory original; we'll see. No other problems though.
  • dtownfbdtownfb Member Posts: 2,918
    I have a 96 Explorer V8 with 140k and had the rack replaced this past February. Of course I did have problems with the rack at around 110k. Replaced it with a remanufactured rack. Cost about $500 for parts, labor and alignment.

    Had the throttle body replaced at 45k. Check Edmunds for a recall. I believe there was a recall for the northern states on the throttle body about 3-4 years ago. It only covered the V6 Explorers.

    Now I have another problem with my Explorer. During low speeds and turning, I get a whining and vibrating in the steering column. When I speed up, it goes away. I'm not sure if it is in the wheels or the steering column. I had the rack replaced recently and all seem fine. Not sure if it could be the power steering pump or maybe a belt. Any thoughts?
  • mmadden1mmadden1 Member Posts: 17
    Sounds like the problem I had; in left hand turns I had lots of belt noise and grinding--the dealer said it was a steering rack. I'll let you know if that was it when it's worked on next week.
  • dtownfbdtownfb Member Posts: 2,918
    I hope it is the rack since I just had it replaced in February. I just hope it nothing in the suspension.

    I'll call my mechanic tomorrow to set up an appointment.
  • dtownfbdtownfb Member Posts: 2,918
    Go the whinig in the steering column checked out. Since I had the rack replaced in February, they changed the steering fluid. Unfortunately they did not get all of the old fluid out. When they looked into the reservoir, the fluid was pretty dirty. The mechanic sucked out about a quart of the fluid and put in new fluid. No more whining.

    Awwwww, some visits to the shop are better then others.
  • opera_house_wkopera_house_wk Member Posts: 326
    Had to replace the water pump on my 92 and figured I'd change the leaking front crank seal while the area was open. NAPA wanted almost $16 for just the seal but it was out of stock, Pep Boys and Autozone didn't carry it or they couldn't find it. Finally, a local store carried the FELPRO TCS45867 timing cover set which included the seal and three other gaskets for only $8.37.

    Seems that I had to beat harder than expected to remove the balancer bolt but everything pulled apart ok. Gently pushed in the new seal using the center bolt waiting to feel the slightest resistance when it bottomed out. Then I heard the adaptor go clunk. Seal pushed all the way through and dropped because there is no retaining lip in the cover. The procedure never mentioned anything about that.

    Ground half the head off a good size nail so it was a half moon shape. Fished in, was able to snag the seal and pull it out without damage. This time let the plastic dust shield on the balancer set the depth of the seal. Do the final tighten on the bolt and of course the crank turns a little. Suddenly it hits a hard stop. Now the crank only turns about 100 degrees in either direction like I'm hitting a stuck valve(s). So now I'll have to pull a valve or the timing cover to see what is happening. Good thing I got that extra timing cover gasket. No good deed goes unpunished. Should mention that the engine hadn't been started in a while.
  • smily1smily1 Member Posts: 104
    during turning. I have a 98 V8 AWD. It feels like I am locked in 4wd. I have had lower mpg also. What do you folks think? Froze viscous coupler? I also only got 30k out of a set of 60k rated tires. Any links to this kind of problem would be great! I have taken it to the dealer and they say nothing is wrong. Help.
  • swschradswschrad Member Posts: 2,171
    and compare it to, respectively, new 85w-90 synthetic gear oil and dexron-III/mercon. if they are grey or nasty by comparison, it's probably time to drain, drizzle-flush, and refill these items.

    if you're not getting clicking on turns, and the boots aren't torn, I wouldn't mess with the CV joints. there might be steering issues that you are feeling, check the drive belt and PS resivoir fluid as above... if nasty looking, use the suck-dry, refill, run a minute and turn lock-to-lock gently method of running two or three quarts of the right PS fluid for your truck through the PS resivoir.

    you might also try changing plugs, I suspect you're past the point where I would have done my second plug change. I don't like any idle mumble when I'm in reverse, on crushed rock, and turning to fit in a parking spot at the exercise joint, and that sort of feels like the steering and or drive is rough. I don't like idle issues with a trailer on, so I've already dumped the factory double-platinums at about 24,000... and might change the current ones out again next spring.

    I'm overdoing it, granted, but you're probably ready.
  • smily1smily1 Member Posts: 104
    Any specialists out there? What are the indications that a viscous coupling would be bad? Another problem, possibly related, is a metalic pinging/rattling noise I get under very light engine load. It goes away with releasing the gas pedal and depressing it significantly. My dealer says it is normal and to turn up the radio up if it bothers me. Ya, I know, Im not going to take that BS, but I need your guys help.
  • smily1smily1 Member Posts: 104
    I had the transfer case serviced not too long ago. It was also inspected and no unusual wear noticed. Since the viscous coupling is a sealed unit, how can you test if its bad?
  • gasburnergasburner Member Posts: 31
    I currently have an open diff. & would like to change out to a limited slip. Anybody do this or have any suggestions or recommendations?
  • dtownfbdtownfb Member Posts: 2,918
    Since it is only at slow speeds and the dealership indicated that nothing was wrong, my first guess is it is in the steering system. Check the power steering fluid as suggested earlier. If this is brown/black in color, you could very well need new fluid. That is easy enough to change and could solve the problem. If that doesn't solve the problem then it could very well be in the steering rack. I had mine replaced in February, 2003. Go to an independent garage and get a re-manufactured rack to save some money.

    As far as the pinging, I also have that "problem". I've been told it is a characteristic of th 5.0 L V8 engine. Some people refer to it as piston slap. Hasn't hurt the performance of the vehicle but it does make some noise during accleration.
  • mmadden1mmadden1 Member Posts: 17
    I had the Explorer in on Monday--they didn't get to it until tuesday--oh, well.

    Got a call while they were working on it saying they found the rear differential seals leaking and would replace them under the ESP warranty and that the front brakes were gones and new pads/rotors were needed.

    I knew I was close on the brakes so they got the ok.
    Got the car back, brakes felt nice and firm, steering felt lighter and smooth--started down the interstate, hit a small bump at 60 mph and the steeering wheel started shake like crazy. Slowed to 50 and it stopped; hit another small bump at speed and the same shaking--never have seen this before.

    Turned around went back to the dealer, gave them the details and they came back in 40 minutes and said everything was tight on the steering gear and front end, but air was in the brake system--say what? I asked the young lady how air in the brakes would affect the steering and she didn't have any answers.

    I'm thinking since they replaced the rack and probably added new fliud, that there was air in the power steering line--does this make sense?

    Anyway, got the car back and the problem was resolved.

    I think I'm all done with Fords; even with the warranty, the time involved getting all this stuff fixed has been significant. If I hadn't paid for the ESP I'd be out about $2K in repairs. Everytime I bring this vehicle in, some other defect is found--and they haven't even touched the engine or tranny yet.

    My warranty is up in February and I will be looking at Pilots.
  • jrc346jrc346 Member Posts: 337
    If the brakes felt nice and firm then I don't think that you have air in your brake lines. If you did your brakes would feel mushy or would work poorly. I think you either have something wrong with your steering rack or you have a bad tie rod end. Sorry about your feeling sour about Fords, but with your experience I can't say that I blame you. With Fords quality imroving, it may be worth your while to give them another try? Anyway, hope things get better :-)
  • wijocowijoco Member Posts: 462
    Even a steering or tie rod problem wouldnt cause that continual shake after you've hit a single bump. That sounds more like tire bounce- I would check the air pressure in your front tires vs. manufacturer specs. Being too low or too high can cause this problem when you hit a bump at speed. It's possible the service tech "topped off" your tires, but overinflated/underinflated them. Keep us posted.
  • jrc346jrc346 Member Posts: 337
    That's a good suggestion with the tire pressure, but I still stand by my guess that this shake has absolutely nothing to do with the brakes.
  • dtownfbdtownfb Member Posts: 2,918
    It could have very well been air in the Steering fluid line. When I had my problem last week, it was February when they changed the steering fluid in my car and the dirt and grime didn't become a factor until the end of June.

    The key thing is that everything is working fine now and it was covered by warranty.
  • smily1smily1 Member Posts: 104
    Thats funny, the dealer just replaced the whole rack. I have an extended warrenty so it doesnt cost me anything. Oh well, I guess Ill have another dealer give it a shot.
  • mookie14mookie14 Member Posts: 252
    i got question for anyone that knows about the exploder. 1st i have got me a chevy so as you see i did not intend to got another headache. 2nd i got like 57k on this thing its leased it goes back in oct. just washed it to keep it up and all. well this not the 1st time i start it up it is ok i wash it no problem. then the gas pedal its not working. the rpm needle is running like crazy then it gets to rpm 5. i thought take it on the highway this is when things got scary because then brakes was not holding this truck. and i said Lord get this thing home so i drove home in gear 2 what is wrong with this junk!! mine you its been sitting on and off since dec 02 the gas is a little low i did not check the oil. i will in the morning but what is wrong i have a warranty will they tow it to ford??? and will i have to pay fro it because it CANNOT GO ON THE ROAD PERIOD OR I WILL BE IN DEEP .. i have like the best package they got so i hope and pray its all covered. i know Not to ever buy A FORD PERIOD SO IF ANYBODY KNOWS ANYTHING TELL ME WHATS UP THANKS. BYE THE WAY ITS A 2000 XLS FOR
  • swschradswschrad Member Posts: 2,171
    the only thing that occurs to me is you have a nest of critters under the little plastic cover that shields the throttle plate connection on top of the engine. or they ate through the wire to the throttle position sensor. get a nutdriver and pull that cover and see what uglies are under there. also pull the top off the air cleaner box and see if critters got in there, maybe there's junk in the throttle plate itself to stick it open.
  • mookie14mookie14 Member Posts: 252
    is it where you change the air filter? and where is the throttle plate connnection?? do i need warranty gold to tow it? can i do it or will ford do it and warranty gold pay for it? let me know swschrad. last but not least is it a big deal. will warranty pay for the whole thing i drive this thing just to keep the car running i got to get it running by friday im moving friday and it cant stay here so help me man. hahaha
  • dtownfbdtownfb Member Posts: 2,918
    You still having trouble with that Explorer???? i though you got rid of that thing. i think swschrad is probably right. Sounds like something is holding up the thottle body.

    YOu may want to check your Warranty Gold warranty. I know some people on the "Warranty" board have been complaining that WG is not paying claims right now since their adminstrator went belly up. Not sure if they settled the situation yet but it was not looking good for policy holders.
  • mookie14mookie14 Member Posts: 252
    also dtwnfb so wg is not paying claims huh ill have to check it out. as far as the throttle swschrad um man can i do this? is it to complicated i know about the air filter it think im in the right place i hope. or do i let ford do it? did you do it on yours you probably did not have the probably anyway. let me know what to do. yeah dtnfb its a lease i still got it until 10-03. i also got a 03 tblazer so as you see i was not playing when i said im getting out im just making sure its running right when i do give it back thats all. hit me up brothers
  • mookie14mookie14 Member Posts: 252
    since as i see my boys well temporary boys could not respond in time. i asked the Lord Jesus what to do. we fixed the problem ourselves gum, varnish, and some other [non-permissible content removed] was making the throttle stay open. well its fixed now as far as my temporary boys go. well guys you all could have posted something. but as i see fords boys well are just plain ol ford boys .
  • swschradswschrad Member Posts: 2,171
    I'm gonna have to get on mine before too long, there's a slight notch in the response when pushing the gas pedal in. just a question of whether I have time to take the hoses off before vacation or have to do it afterwards. throttles gunked up even worse on carburetors, so it's reduced maintenance, but still something that needs to be done every few tens of thousands of miles.
  • roycecoleroycecole Member Posts: 9
    i am tired of dealing with a dealer that sucks
    the ford side my family walked away from years and now the Jaguar side
    1 they fix nothing correct
    2 you get you car back dirty
    3 they say well come back and we will get it correct like i have the time
    4 they do not sell at good price anymore and the dealership is to be sold soon because of thier failing system
    bye bye bye bye bye
  • mbrombro Member Posts: 5
    I posted this last night but was asked to move it here today. I hope someone on this thread can help me out. I could really use a good objective opinion.

    I am extremely frustrated with my 2000 Eddie Bauer Explorer. Maybe I'm being too sensitive, but this car sucks.

    I bought the car new in late 1999. It now has 85K miles on it. Here's what's wrong:
    -It consistently over heats in 95 degree weather or hotter. Below 95, it's fine. One dealer told me it is operating according to spec. That cost me $120. Another dealer replaced the thermostat for $250. It still over heats.
    -CD player over heats after ~4 hours on the road. I get a warning light (I used to anyway, see below) and the CD player would stop playing.
    -Display burned out on the radio. Now I can't see the clock, the radio station, volume settings, CD player overheat warning, etc. Can't fix it. Have to buy a new radio. $350.
    -Thermostat failed the first year I had the car. About 5K miles past warrantee, so I had to pay to replace it. Thermostat replacement in first bullet point is the second thermostat the car has had.
    -Rear wiper has failed and been replaced twice. This and the tires are the only thing covered by warrantee.
    -Yes, there's the tire fiasco, but I won't [non-permissible content removed] too loudly, at least they bought me new tires on that one.
    -The A/C does not work. Evidently a leaky seal. Of course you can't get a new seal, you have to replace the whole compressor for $800.
    -ABS warning light is constantly on. According to the owners manual, I no longer have ABS. Fortunately, I drove for years before ABS, so I'm not too worried.
    -Driver's side power lock motor fails 1/3 of the time. Enough so that I can't trust the keyless lock. I have to watch the driver's side lock.

    The ride is too stiff, but I blame myself for not noticing that in the test drives. I compare that to the Tahoe and my old Toyota 4x4 basic truck.

    So, any thoughts? Am I too sensitive? Do I have a bad vehicle? Perhaps I shouldn't have been one of the first to buy a new model year. Is GM (Chevy/GMC) any better?

    I am looking to replace this car, but I'm not sure which way to go. I want some extra room as I have added two kids to my space requirements. I want reliabilty and a comfortable car and ride. I drive in the snow a lot, sometimes in pretty severe conditions, so I want a good meaty car that can handle the mountains and difficult driving conditions. I don't think the imports fit this bill, my confidence is gone with Ford, what do people think of Chevy/GMC?
  • alman08alman08 Member Posts: 282
    Sorry to see that you have all those problems with your Explorer. You asked about the GM brand SUV... I have friends who own them and love theirs so much they would consider continue doing business with GM, yet some thought they sucked big time (and I have experienced this with one of my friend's with her 2000 Blazer), and went with the imports. Bottom line is, in my opinion, all cars have problems (just go read the Mercedes board and you probably will feel a whole lot better knowing they're just as bad quality wise).
    Based on my own experience, the only cars that I truly did not have ANY problem with were my 1989 Toyota 4runner and my 1993 Toyota MR2 Turbo. So... good luck with your next decision. (I currently own a 02 Explorer XLT and a 92 Mercedes 300CE)
  • collins16collins16 Member Posts: 1
    I have a 1996 model that I have had for several years. The shake started out fairly mild but has continually gotten worse to the point that I hate to drive the truck. I have changed tires, tie rods, ball joints and shocks over the years. Has anybody had any luck at fixing this problem or even know what causes it?
  • mbrombro Member Posts: 5
    alman08 - thanks for the input

    Anybody - Since I will have to live with the Explorer for a while (I don't quite have the cash to replace it now), any suggestions on getting all of these issues fixed? Should I just buck up, pay the money and realize I have a lousy car or do I have any recourse with Ford. They have not been helpful to date. Do people think all of these failures are normal?
  • mbrombro Member Posts: 5
    If you're still out there, do you have a part number from Pioneer on the stereo part you replaced? Any tricks on replacing it? I have the same symptoms. I haven't taken my radio apart yet, but I will check it out after your comments. I bet I have the same problem as you did.
  • krisak26krisak26 Member Posts: 6
    I have a 1993 Explorer with 222,000 miles on it. The ABS light comes on during acceleration and also noticed that the Voltage needle on the dash goes all the way to 18 at the same time. It doesn't do it all the time only Intermintly. At startup the light goes out but does occasionally come back. What could be causing this? The battery is new and the voltage needle is always in normal operating range except when The ABS light comes on and goes all the way out.
  • alman08alman08 Member Posts: 282
    I was so bored last night that I read a bunch of message from the "Maintenance and Repair" board. Some of your concerns about electrical were discussed and a lot of them had a solution to it. When you have time, check the board out. (Can't quote which topic and msg#, way too many of them which I read last night)
    Good luck.
  • wijocowijoco Member Posts: 462
    Judging from the amount and frequency of the problems you listed, I would say you got a "bad one." The Explorer is not the most reliable vehicle in the world, but yours is well below average. My best advice is to get the overheating issue addressed first: overheating the engine will blow gaskets, crack heads, drop your oil pressure, etc. Now, not to be insulting, but how do you know the vehicle is overheating? What is the temp gauge maxing out to? When does it overheat: at idle or highway speed? Have you had the true coolant temp checked by a technician to see if the temp sender is sending the correct signal? Obviously if two replacement thermostats haven't cured the problem, then the problem wasn't the thermostat to begin with. Your dealers are shotgunning. You need to find a qualified and willing mechanic who doesn't mind tackling complex problems (which cooling system troubles can be). Be sure to communicate everything that has been done to the vehicle's cooling so far; that will help point him in the right direction. I would rate this as your #1 concern. The ABS problem can be diagnosed by hooking up to a brake module scan tool and extracting the codes. It might be worth the diagnostic fee to at least get an idea of how much it will cost to repair the ABS. If it's too expensive, just pull the ABS fuse to permanently disable the system (this is a lot safer than driving around with a defective ABS system, which can cause an accident). Those stereos in late model Explorers are known for electrical problems; an aftermarket stereo is probably your best bet. Wipers and door locks are some other not-too-unsual electrical problems with Explorers, you'll either have to ignore them or pony up and fix them. Where exactly is the A/C system leaking? If the leak isn't at the compressor, then the compressor doesn't necessarily have to be replaced. Although it's recommended that the compressor and dryer be replaced any time the A/C sytem on a high-mileage vehicle is charged, it's not always necessary. You should be able to replace the offending part, then recharge the sytem yourself with the correct ratio of oil and R134. The money you can save in the short term on the repair will be worth the nearly $1000 bill of replacing the dryer+compressor a few years down the road. Finally, although I can appreciate your disgust with Ford products right now, you should take a look at reliability and cost-of-ownership of all American SUVs in Power and Consumer Reports. You're not going to see a huge difference between any. The new Explorers are really good vehicles, and you're likely to get a better one next time around. Remember: the dice you rolled last time has nothing to do with what you'll roll next. Good luck, let us know what you find out about that pesky overheating.
  • wijocowijoco Member Posts: 462
    Sounds like a short in the ABS system somewhere. Possibly a power wire grounding out when you accelerate, causing the ABS module to shut itslef down and creating a voltage spike that registers on the voltmeter. You could try unplugging the ABS fuse for a week to see if it stops. It will be tough to track down but hopefully cheap to fix.
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