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Mazda CX-7 Engine Problems
I have an 07 CX-7 that I bought in April. I took a 6000 mile trip this summer and could not have been happier with the comfort and performance of my vehicle! Two days after I arrived home...I noticed a grinding noise when I started it up. It was happening everytime I would start it so I took it to the dealership. They had it for 3 weeks! First they said it was something to do with the timing belt so they had to pull the engine and replace it (it took several days to get the part in). After all of that the noise was still there. They talked to the "hotline" and decided to replace the entire engine! This took several weeks for the engine to arrive! After it was installed I had several "kinks" to work out. The electrical system seamed to freak out a bit. I have had nothing but problems ever since!
I am in the process of trying to settle with Mazda and the BBB Lemon Law Dept. I want a new vehicle but they will not budge! They are offering me an extended warranty or $2000. I am not happy!
I drove a 2002 Hyundai Sante Fe for 5 years, 90k miles and NEVER had it in the shop for anything. I wish I had replaced it with another Sante Fe!!!!
I am in the process of trying to settle with Mazda and the BBB Lemon Law Dept. I want a new vehicle but they will not budge! They are offering me an extended warranty or $2000. I am not happy!
I drove a 2002 Hyundai Sante Fe for 5 years, 90k miles and NEVER had it in the shop for anything. I wish I had replaced it with another Sante Fe!!!!
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Comments
With that said, even with the proof of service records, Mazda legally doesn't have to do anything for you. Now, in reality, they really should with only a few hundred miles over the warranty AND you have complete proof of service records.
.
Have them call in the Mazda regional manage to review your situation. As a matter of good faith, they really MUST replace the engine. If they don't then call your local consumer advocate (TV, newspaper) and get them on the case. Nothing like bad publicity on TV to get your problem resolved.
http://www.authorizedfordwarranties.com/mazda/plan-TotalCare.html
You can get a quote for your car in this system but these are "list' prices. They have the 120/100 for a CX-7 AWD under 25K miles for $2187. Think I paid $1600 at the dealer.
Powertrain is the transmission system or AWD system for turning the wheels.
A timing chain break (which seems to be very suspect) is an engine failure, not drive train failure, thus a timing chain failure is only covered under the 36K mile warranty.
Any, I would recommend that you contact this person at the USDOT and let him know of your issue, and that of the dozens of other owners who are having this problem with the 07 model.
Derek L. Rinehardt
Safety Defects Engineer / Federal Investigator
U.S Department of Transportation
National Highway Traffic Safety Administration
Office of Defects Investigation, Vehicle Controls Division
1200 New Jersey Ave, SE
W48-219, NVS-213
Washington, DC 20590
Office: (202) 366-3642, (877) 536-8368 x63642
Fax: (202) 366-1767
Email: Derek.Rinehardt@dot.gov
Powertrain Warranty Parts List
The listed below are the powertrain components covered under the Powertrain Limited Warranty:
Engine
Cylinder Block, Cylinder Head, and All Internal Lubricated Parts (Piston engines)
Rotor Housing and All Internal Parts (Rotary engines)
Timing gears
Timing chain/belt and tensioner
Timing chain/belt front cover and gaskets
Flywheel
Valve Covers
Oil Pan
Oil Pump
Intake Manifold
Exhaust Manifold
Engine Mounts
Turbocharger Housing and All Internal Lubricated Parts
Supercharger Housing and All Internal Lubricated Parts
Powertrain Control Module
Water Pump and Gasket
Thermostat
Fuel Pump
Seals and Gaskets
Freeze Plugs were not added
Transmission and Transaxle
Transmission Case and All Internal Parts
Torque converter
Clutch Pressure Plate
Transmission Mounts
Transfer Case and All Internal Parts
Transmission/Transaxle Control Module
Front/Rear Drive System
Final Drive Housing & all Internally Lubricated Parts
Manual and Automatic Hub (4X4)
Front Wheel Hubs and Bearings (FWD Transaxles)
Rear Axle Housing & all Internally Lubricated Parts
Axle/Drive Shafts
Propeller shaft (RWD and AWD only)
Universal Joints
Constant Velocity Joints
Rear Axle/Hub Bearings (RWD and AWD only)
Seals and Gaskets
Thank you
Bill
www.mcx7.com and www.mazda247.com
#1) That is a good question. One would think that the CEL would light up with such a "dramatic" event. A timing belt should be replaced periodically per the owner’s manual specifications. It may have worn and stretched just enough to slip over a cog a bit. The dealer must remove the timing belt covers and check the alignment of your cam and crank. If it really jumped, there should be subtle marks on the cogs and the rear cover or casting. The compression will be good during a cranking test, but will not be ok during a running compression check. If that’s the case, they should replace the timing belt and check the pulleys. If your timing belt did not slip, the timing chain tensioner or guide shoes may be worn and will require replacement Either way, this seems to fall outside the normal replacement guidelines and I would consider this a premature failure of the system.
2) Yes, for them to honor their warranty they have been demanding proof of service which based on the owners manual is oil change every 7,500 miles. If you have done them yourself then you need to show sales receipts of 6 quarts of oil and an oil filter on the sales receipt dates about every 6 months or 7,500 miles. If it is not a problem to get the sales receipts, then just do it, so you leave nothing to chance.
Good luck!
I have filed complaints with the BBB against Mazda USA, as well as, the California Attorney General. I have also sent complaint letters to the following people:
James O' Sullivan - President and CEO, Mazda North Am Ops
Yasuo Kunita - VP Customer Service, Mazda North Am Ops
Eric Johnston - VP Sale, Service, and Parts, Mazda North Am Ops
Blase De Leo - Regional GM Southeast Region, Mazda North Am Ops
Ron Stettner - Regional GM Midwest Region, Mazda North Am Ops
at the following addresses:
10 Corporate Park, Ste 200
Irvine, CA 92606
and
7755 Irvine Center Drive
Irvine, CA 92618
I recommend that every person suffering from this systemic issue do the same and apply the very appropriate pressure on a car company that has made a great car but with inferior engineering. Warranty will repair this issue and make sure it does not happen again. Anyone else suffering this issue please contact me at mmasterson1@gmail.com and we can coordinate a strategic camapign to resolve this issue for other American in this situation.
Here in Boston, some of the local ABC, CBS and NBC news affiliates have a consumer advocate that reports on scams or bad business. These spots are run during the evening news. Ild call them and have them show up a the Mazda dealership or perhaps they can call Mazda USA and see what response they get now.
I'm truly hoping these problems have been resolved in the 2009 model.
The words "TURBO" and "TurboCharged" are a well known attractant for those of the "boy-racer" mentality, if not actual "boy-racers". They do not treat their cars/engines well and probably remove all of the aftermarket GU-GA, evidence, prior to resale.
Good luck to all.....I know I have learned not to ever buy another Mazda!!!
Happy Holidays!
I don't have the details yet - except for the '07 CX-7 started losing power and making strange noises. Luckily, we were only 3 miles from a Mazda dealer. Initial diagnosis was timing chain related (probably broken tensioner/idler since the engine was still able to run). Today, I received the call nobody wants to hear: "can you provide proof of oil changes". Ummm... no, I did almost all of them myself.
I think I'm gonna be sick...
bullentin.
:mad:
Page 1 of 2
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/
equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.
© 2008 Mazda Motor of America, Inc.
Subject:
VARIABLE VALVE TIMING (VVT) NOISE WHEN STARTING ENGINE
Bulletin No: 01-002/08
Last Issued: 01/16/2008
Service Bulletin Mazda North American Operations
Irvine, CA 92618-2922
MULTI-MODEL - VARIABLE VALVE TIMING (VVT) NOISE WHEN STARTING ENGINE
BULLETIN NOTE
This bulletin supersedes the previous bulletin 01-043/07 issued on 11/29/07. The REPAIR PROCEDURE and
PART(S) INFORMATION have been revised.
APPLICABLE MODEL(S)/VINS
2007 Mazdaspeed3 vehicles with VINs lower than JM1BK******742222 (produced before April 1, 2007)
2006-2007 Mazdaspeed6 vehicles with VINs lower than JM1 GG******109660 (produced before April 1, 2007)
2007 Mazda CX-7 vehicles with VINs lower than JM3ER******166945 (produced before April 1, 2007)
DESCRIPTION
When the engine is first started, some vehicles may exhibit a loud ticking noise from the variable valve timing
(VVT). This is caused by the lock pin of the variable valve timing actuator not fully engaging. Heat treatment has
now been added around the hole of the variable valve timing rotor lock pin to prevent this from happening.
Customers having this concern should have their vehicle repaired using the following repair procedure.
Bulletin No: 01-002/08
© 2008 Mazda Motor of America, Inc.
Last Issued: 01/16/2008
Page 2 of 2
REPAIR PROCEDURE
1. Verify customer concern.
2. After the engine cools down, replace the variable valve timing actuator. Refer to VARIABLE VALVE TIMING
ACTUATOR REMOVAL INSTALLATION [L3 WITH TC] on MS3 or in the Workshop Manual section 01-10.
Also, you may refer to the Training job aid “Engine Timing Verification and Correction LF 2.0L and L3/L3T
2.3L” on MS3.
3. Change the engine oil (5W-30) only, then start and let the engine idle for 5 minutes. This is to remove contaminants
from the engine.
4. After the engine cools down, change the engine oil (5W-30) and filter.
5. Verify repair.
PART(S) INFORMATION
WARRANTY INFORMATION
NOTE:
• This warranty information applies only to verified customer complaints on vehicles eligible for warranty
repair. Refer to the Warranty Wizard for warranty term information.
• Additional diagnostic time cannot be claimed for this repair.
NOTE: This repair calls for the oil to be changed two times. Please claim part number 5555-EG-003R with
quantity 12 for the oil as a related part number.
Part Number Description Qty.
L3K9-12-4X0B Variable Valve Timing Actuator 1
L3K9-12-429 Washer 1
0000-77-5W30-QT Engine Oil (5W-30) 12 (Quarts)
L321-14-302-9U Oil Filter 1
Warranty Type A
Symptom Code 82
Damage Code 9C
Part Number Main Cause L3K9-12-4X0B
Quantity 1
Operation Number / Labor Hours: XXC0YXRX / 3.2 Hrs. (CX-7), 3.3 Hrs.
(Mazdaspeed3), 3.6 Hrs. (Mazdaspeed6)
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/
equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.
© 2008 Mazda Motor of America, Inc.
Subject:
VARIABLE VALVE TIMING (VVT) NOISE WHEN STARTING ENGINE
Bulletin No: 01-002/08
Last Issued: 01/16/2008
Service Bulletin Mazda North American Operations
Irvine, CA 92618-2922
MULTI-MODEL - VARIABLE VALVE TIMING (VVT) NOISE WHEN STARTING ENGINE
BULLETIN NOTE
This bulletin supersedes the previous bulletin 01-043/07 issued on 11/29/07. The REPAIR PROCEDURE and
PART(S) INFORMATION have been revised.
APPLICABLE MODEL(S)/VINS
2007 Mazdaspeed3 vehicles with VINs lower than JM1BK******742222 (produced before April 1, 2007)
2006-2007 Mazdaspeed6 vehicles with VINs lower than JM1 GG******109660 (produced before April 1, 2007)
2007 Mazda CX-7 vehicles with VINs lower than JM3ER******166945 (produced before April 1, 2007)
DESCRIPTION
When the engine is first started, some vehicles may exhibit a loud ticking noise from the variable valve timing
(VVT). This is caused by the lock pin of the variable valve timing actuator not fully engaging. Heat treatment has
now been added around the hole of the variable valve timing rotor lock pin to prevent this from happening.
Customers having this concern should have their vehicle repaired using the following repair procedure.
Bulletin No: 01-002/08
© 2008 Mazda Motor of America, Inc.
Last Issued: 01/16/2008
Page 2 of 2
REPAIR PROCEDURE
1. Verify customer concern.
2. After the engine cools down, replace the variable valve timing actuator. Refer to VARIABLE VALVE TIMING
ACTUATOR REMOVAL INSTALLATION [L3 WITH TC] on MS3 or in the Workshop Manual section 01-10.
Also, you may refer to the Training job aid “Engine Timing Verification and Correction LF 2.0L and L3/L3T
2.3L” on MS3.
3. Change the engine oil (5W-30) only, then start and let the engine idle for 5 minutes. This is to remove contaminants
from the engine.
4. After the engine cools down, change the engine oil (5W-30) and filter.
5. Verify repair.
PART(S) INFORMATION
WARRANTY INFORMATION
NOTE:
• This warranty information applies only to verified customer complaints on vehicles eligible for warranty
repair. Refer to the Warranty Wizard for warranty term information.
• Additional diagnostic time cannot be claimed for this repair.
NOTE: This repair calls for the oil to be changed two times. Please claim part number 5555-EG-003R with
quantity 12 for the oil as a related part number.
Part Number Description Qty.
L3K9-12-4X0B Variable Valve Timing Actuator 1
L3K9-12-429 Washer 1
0000-77-5W30-QT Engine Oil (5W-30) 12 (Quarts)
L321-14-302-9U Oil Filter 1
Warranty Type A
Symptom Code 82
Damage Code 9C
Part Number Main Cause L3K9-12-4X0B
Quantity 1
Operation Number / Labor Hours: XXC0YXRX / 3.2 Hrs. (CX-7), 3.3 Hrs.
(Mazdaspeed3), 3.6 Hrs. (Mazdaspeed6)
How did your hearing go? I am going the same thing right now and was curious.
Thanks, DJ119
BEWARE OF THE DEALERSHIP TAKE IT TO SOMEONE RESPONSIBLE AND YOU KNOW HAS GOOD REVIEWS ON THE REPAIR SHOP... THEY WILL FIX IT WITHOUT TRY TO MAKE YOU BUY A REBUILT ENGINE
ASK THEM IF THEY HAVE THE RIGHT MACHINE TO FIX IT AND LET THEM KNOW THAT IT IS AN INTERFACE ENGINE..THEY WILL KNOW WHAT THAT MEANS.. GOOD LUCK
I AM SO READY TO PICK THE CAR UP. I WILL MAKE SURE ALL MY OIL CHANGES ARE DONE AT THE SHOP THAT JUST FIXED MY CAR AND NOT THE MAZDA DEALERSHIP..THE ARE FULL OF HORSECRAP.
SINCERELY,
CHRISTINA TEXAS
How do we get started on the class action?
Diane
Did you ever get anywhere after sending letters to Mazda?
thanks, Diane