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My boost sensor was covered by solid soot when I first cleaned it. It's true I don't have variable vanes but I never saw any difference in performance before and after cleaning...
Your turbo vanes are operated by the solenoid valve that carries the "lawn mower fuel filter" This little filter can play tricks on you if it's clogged: if the vanes can't move when they need to, the turbo will build up more pressure than needed.
You see, once again I will advocate for the wastegate and anything driven by a spring or lever :P
On TV tonight we were shown a recent Ukranian diesel substitute: pork fat. It seems to be a stinker for those who don't enjoy bacon :surprise:
I change that "lawnmower" filter every fall so there are no issues. As to the boost sensor, it apparently plays enough of a role over here to cause issues. My CRD runs better after I clean that little guy which is every six months.
As to waste gates, all fine and good as they are simpler than the system on the VGT but you end up with more turbo lag, something that VGT reduces and the proper intake can nearly eliminate.
As to Ukrainian pork fat, oink, oink!!
But heres an update to all whose interested - I unplugged the vacuum line and put a plug in it and drove it to the dealer this mornin to get the stupid thing fixed and they are tyin to tell me that i have to change the intercooler, throttle control switch, and the EGR (i believe thats what they told me). They are sayin that i didn't change the air filter soon enuff and it caused it to suck air from somewhere else and with the vacuum line hooked up it was pushin to much air to the intake and because of all the oil in the hose it was makin it slip off.....
We (me and my dad - my mechanic) do not think that are right....because if the throttle control switch was acting up and not lettin it open and thats what is causin it to get to much pressure and the hose just slip off, then how is it that the jeep is able to rev up and go anywhere.....if the throttle control switch was stuck closed i wouldn't be able to go nowhere.....am i right or am i wrong.....
I'm beginnin to wonder if i made the right move into the CRD....
Second question: How often have you changed the air filter and the small "lawnmower" filter?
Third question: How many miles are on your CRD?
Fourth question: Have you ever cleaned the boost sensor?
Fifth question: Is the EGR valve the original one?
Sixth question: Is the CCV device on top of the engine original?
I have a small amount of oil in the hoses as a normal function of the engine. All turbo diesels, aftercooled or not have some oil in the hoses, especially those with closed crankcase ventilation in place. Before replacing the aftercooler, see if it can be cleaned out first before you spend beau coup bucks on a new one.
I have learned and am continuing to learn that these little guys need a bit more maintenance and TLC than other cars. I will admit that I have had a few issues with my CRD, but I do not feel that I made a mistake when I bought it in 2005.
I think Winter2 and Caribou1 gave you good advice. It makes sense to clean the boost sensor even if it is not the root cause of the problem. And, if you have been driving in dirty enough conditions to plug your air cleaner your boost control filter (lawnmower filter) could be too dirty also and it is easy to inspect and change. I clean my boost sensor each oil change (every 6 months is not too often) but it seems to be staying cleaner as the engine ages.
You can drive in dirty conditions without knowing it. The first air filter I changed was completely plugged on one side and almost black all the way across. This was due to a boost hose that was leaking sooty oil fumes under the hood near the air cleaner intake. I cleaned the attaching points on the boost hoses and made sure the clamps were good and tight (without crushing the hoses) and the next air filter was much cleaner when changed. You have to baby sit these hoses a little.
Sooty oily fumes come out of the (engine) CCV valve and feed in between the air cleaner and the turbocharger. That stuff then goes through the turbo, turbo outlet hose, intercooler, intercooler outlet hose, and EGR flow control valve and in the intake where the boost sensor is located. This is how sooty oil ends up in the intercooler. The EGR valve also flows sooty exhaust into the intake near the boost/ temperature sensor just to make sure it gets a double dose.
However, it takes more than a little oil to plug the intercooler. My CRD used a quart or more of oil the first 1,300 miles then stopped. I doubt I have used 2 quarts in 55,000 miles. Have you been using a lot of oil? Do you have a lot of black smoke going out the exhaust other than when you really step on it? If your intercooler is plugged where did it come from? If your air cleaner was badly plugged wouldn’t your mass air flow sensor dial back the fuel and make your engine run weak? Do you have fault codes that someone more knowledgeable than me can identify the problem? Fault codes could be a bad EGR valve or something else. Seems unlikely that it would be multiple problems all at once.
Pushing the odometer reset when turning on the key only tests the gauges. You need to cycle the ignition on and off 3 or 4 times to the on position to get the fault codes to appear in the odometer area. Your dealer may have read codes that indicate more than one possible problem and they just want to change everything all at once.
Almost forgot, it's possible to remove and clean the intercooler and or the EGR valve rather than just putting on new parts.
Here are the answers....
1.) I'm not sure what planet they are on....Which may explain my problem!!!
2.) I Just bought the jeep three months ago used and they was spost to do a complete service on it before i bought it but come to find out they didn't....But I changed the air filter 2,000 miles ago and installed a K&N on it....As to the 'lawnmower' filter, i haven't...we just found it when the jeep started actin up.
3.) When i bought it it had almost 34,000 and now it has 40, 233.
4.) No i haven't cleaned the boost sensor. Once again i just got it and didn't realise that was something i needed to do.....but i do know and that will be one of the things i will do at every oil change.
5.) No, Lookin at the warranty work done in the past it has been changed twice already....both covered under warranty. But now that it is out of the basic warranty, they are not wantin to cover it.
6.) I'm not sure what you are talking about....
Thank you so much for your help......Have you had this same problem? What oil do you run in your CRD? I am runnin the Mobil 1 0w-40, which is what the book calls for.....
As to the oil, the 0W-40 is barely adequate as domestic diesel fuel is comparable to swill because of the low cetane and large amount of aromatic compounds, both which contribute to particulate formation and other issues. In this forum, most everyone is satisfied with any other 5W-40 synthetic from Shell or Mobil. I personally like Amsoil's 15W-40 heavy duty synthetic oil for Marine/Diesel applications. It specs out like Mobil 1 5W-40 Truck/SUV but has lower vaporization loss and a better additive package.
Where do you get amsoil from? We have never heard of it.
Have you had this same problem with yours?
Much appreciation!!!
The list from the dealer:
Engine light is on due to code for loss of fuel PSI-need to reset and bleed fuel system (53.00 plus tax)
Thumping noise is from left front axle support being worn (181.00 plus tax) Will have Mr Catron verify with technician and shop foreman in the AM
Oil light coming on due to low on oil-Turbo is leaking oil (1599.00 plus tax)
CCU assembly is leaking (109.00 plus tax)
EGR flow valve has build up of oil -need to remove and clean (174.00 plus tax)
Both boost hoses are oil soaked (573.00 plus tax)
Boost sensor is clogged (225.00 plus tax)
Clean oil mess and change oil and filter (217.00 plus tax)
Amsoil is super oil. Rotella T is just good enough.
Read the turbo cool down section in your owner's manual and follow it.
Do you have electro-mechanical or diesel engine knowledge?
If you have the knowledge you will save lots of worry and money
If you are not technically inclined and don't have the money, it's time to learn
Most of your questions have already been discussed in this forum (without tax)
Actually I used to work on big truck for a living. That was a long time ago and they had no emission controls or computers back then. These days it’s more a matter of time than aptitude keeping me from under the hood.
I talked to the folks at Great Escape auto in Alexandria this morning. They sound competent and knowledgeable. I’m still open to suggestions for other local mechanics.
Dave
Where did you get the shop manual?
I'm having a hard time finding one for the crd.
Any help would be great!
dave
http://colorado4wheel.com/allmanuals/Jeep/KJ/
this is a free download site.....
hope this helps.
Good Luck. I now have 83,000 miles on my 2005 CRD. Runs Great.
As to the Amsoil, you can find it at www.amsoil.com.
I am surprised at your response concerning Darcars in Rockville. Are they the dealer near the Marlo furniture store? I purchased my CRD from them new in 2005 and they have always been reasonable and upfront with me.
Unfortunately, many of the parts you mention in your post are dealer only items and they are not cheap. Have you done the regular maintenance?
When you buy synthetic oil at a retail store make sure the seal is not broken. That is the only way to make sure the product you are buying is what is actually in the container.
Thanks, craig
Nescosmo.....
Propwash
The Tech was smart and said what I had been told from you guys, the EGR was probably bad. The tech called Chrysler technical assistance and explained that my Liberty Diesel with just a smidge past 32,800 was stalling. Mother Chrysler told him to check the hoses to the turbo and inter cooler. If there is oil in them then they all need to be replaced, as well as the turbo, inter cooler and EGR.
Well, needless to say I'm happy I still had warranty coverage as I now have a new turbo, EGR, Inter cooler and all applicable hoses, clamps, etc. Since I can't get much for a trade in on it and it now runs like the 3 legged it dog it once was I'm going to purchase the extended warranty.
As for those that have similiar problems it doesn't seem to be oil related either. I have used Mobil 5w-40 every 3200 miles. It only used a little oil when the engine was new and since hasn't really consumed much so I'm wondering if there was some problems during the break in period? Anyway, I didn't pay a dime so all is good until it hits 60,000 miles... then will I be in for the same treat?
I drove the CRD to the sea shore and measured the same mileage I had 5 years ago in the same area when it was brand new (not broken in).
I kept 4WD full time during long stretches of highway to see what this really costs :surprise:
It turned out to be even in my case with the bonus of a low mileage and all tires at the same temperature while driving 75 mph with cruise control
This is to say that after 75,000 miles of 'kind' beating, the truck still behaves like new but doesn't look new anymore... The altitude (barometric pressure) and outside temperature play an enormous role on mileage and performance.
By the way, I still forgot to reconnect my EGR valve :shades:
Heres an update on the jeep -
- Got new hoses
- Got a new Throttle Body
- Cleaned out the intercooler and EGR
- Changed the oil and oil filter
- Put on a mopar air filter (said K&N was allowing to much air)
- Got a new Boost Pressure Sensor
My dad is goin to be orderin me a new CCV valve in the mornin for it so we can change that.
So far its runnin good and i am glad to see i have it back....I just hope that i am not goin to have this problem every 6-8 thousand miles....
Also the mechanic that worked on it at the dealership i used said to tell everyone i talk to and is having problems on thier CRD's that is not common or is taking forever to fix because the dealers do not know what to do about them, said to report a complaint to thier website and see if we can't get some info on them...
The reason i am bringing this up is because the mechanic has only worked on two CRD's since they have been made and does not know a whole lot bout them....
I know that doesn't look good for me, but at least he went to school on them so he knows a lil more than i do......LOL!!! :P
Well anyways - Thanks to all has helped and please anyone feel free to let me know if there is anything i can do to my libby to make it stay in good running condition....
What's worst was that even fewer knew that Jeep offered a Diesel when it would roll into the shop. A good tech will be able to work on any engine, but the Diesel mechanics are simply better as that's all they do. I have found that the better dealerships have a Dodge Franchise so at least one of the techs has some diesel experience with the Cummins.
Your repair bill seemed similiar to mine. I was able to get a new turbo, egr, intercooler and all hoses under warranty. It still hasn't fixed the stalling problem which is really becoming annoying.
While I have had relatively good performance from my diesel, it is hard to just take it to a 5 Minute oil change and get it serviced. Because they never had or heard of a diesel. Plus they dont have the special tool to take off the drain plug. Plus an oil filter. I do love my jeep diesel and have no plans on getting rid of it.
I have 22,000 on my 2006 jeep liberty and still get about 31 mpg on the highway at a conserative driving speed.
I wish Jeep would offer it in some other models to keep it on going. At least the diesel engine.
Mine would suddenly lose power and then it would die
If I shut off the key for a minute or so it would run fine for weeks.
All of this stopped when I disconnected the EGR.
I do not think the valve is the issue, it is the programming for it.
Another way to test is disconnect the MAF sensor on the air intake, according to other posts the EGR will not operate if the MAF is disconnected.
Either one lights the MIL.
nescosmo.
amax
I was told the same thing. They described to me that the 7/70000 ONLY covers anything lubrication touches. which means the engine....So unless we are at the same dealership then i guess i would say that they are right.
Oh and i even tried to get them to cover since it was covered in engine oil from where it was sucking it outa the engine! Oh and i am still having trouble with it!
It mimics a transmission that's hung in gear or low on fluid. (It's topped off)
I'll proceed just a short distance, in most cases to the end of the driveway and then you feel the inevitable stall as the diesel rattles and shakes weird coming to a burbling stall.
As previously posted, the Turbo is new. The Intercooler and hoses are new. The EGR is new. All were replaced under warranty the same day.
I changed the oil when I got home as well as a brand new Mopar Fuel Filter and primed and bled the system of air. The little [non-permissible content removed] still acts up on me.
Chrysler technical told the dealership to change the above mentioned items as this has been known to cure the problem. It has not fixed mine which is leading me to believe it's more severe then thought.
The other problem is the truck is worthless on a trade only being offered 13,700 on something that books for 17+ with options and mileage (just over 34k now).
The "price of diesel makes this a niche vehicle that no one would want." Used car manager at undisclosed dealership. I was trying to trade it in for a new F250 Powerstroke
I think it is a programming issue. I would pull the MAF plug as a test, that is supposed to disable the EGR also.
If that proves it see if they have done all of the programming updates.
I'm in sales so I need my truck and the only way they offer a loaner is if you have the extended warranty. (Screwed without a car)
I think you have the right idea though because yours seems fine.
Oh, I looked at the Suncoast site you recommended, nice converters!
nescosmo
The unit has been in the shop at least twice for recalls - lower ball joints, torque converter, reprogram TCM, and reprogram PCM/TCM.
I guess I'm very fortunate, after reading about guys being in the shop dozens of times for problems. The odo reads 45,000 and evrything works and it runs just fine, except for the sub par mileage.
It has been serviced at a local Express OiI. I intend to get whatever documentation I can. I haven't looked at the air filter yet. What about a K&N or should I stay with the original...
Thanks...